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Northwest Pipe(NWPX) - 2024 Q4 - Annual Report

Market Overview - Northwest Pipe Company is the largest manufacturer of engineered steel water pipeline systems in North America, with a total addressable market for these products estimated at approximately 2.1billionoverthenextthreeyears[26].TheEPAestimatesthattheUnitedStateswillneedtospend2.1 billion over the next three years[26]. - The EPA estimates that the United States will need to spend 625 billion on public water system infrastructure capital improvements from 2021 to 2040 to ensure safe drinking water[27]. - The Bipartisan Infrastructure Deal will invest 55billiontoexpandaccesstocleandrinkingwateracrossthecountry,withapproximately55 billion to expand access to clean drinking water across the country, with approximately 2 billion already awarded to Drinking Water State Revolving Loan Fund recipients[24]. - The ASCE estimates that there are 250,000 to 300,000 water main breaks per year in the United States, wasting over 2.1 trillion gallons of treated drinking water[29]. - The population of the United States is projected to increase by approximately 23 million people between 2025 and 2050, driving demand for new water infrastructure[28]. Financial Performance - Net sales increased by 10.8% to 492.5millionin2024comparedto492.5 million in 2024 compared to 444.4 million in 2023[177]. - Engineered Steel Pressure Pipe (SPP) net sales rose by 14.0% to 337.9millionin2024,drivenbya33337.9 million in 2024, driven by a 33% increase in tons produced[178]. - Precast net sales increased by 4.5% to 154.6 million in 2024, supported by a 28% increase in volume shipped[179]. - Gross profit increased by 22.9% to 95.4million(19.495.4 million (19.4% of net sales) in 2024 compared to 77.6 million (17.5% of net sales) in 2023[179]. - SPP gross profit surged by 47.6% to 62.6million(18.562.6 million (18.5% of SPP net sales) in 2024[180]. - Selling, general, and administrative expenses rose by 7.7% to 47.2 million (9.6% of net sales) in 2024[181]. - Net cash provided by operating activities was 55.1millionin2024,upfrom55.1 million in 2024, up from 53.5 million in 2023[188]. Backlog and Orders - As of December 31, 2024, the backlog for engineered steel pressure pipe was 213million,downfrom213 million, down from 273 million in 2023, while the backlog including confirmed orders was 310millioncomparedto310 million compared to 319 million in 2023[35]. - The backlog for Engineered Steel Pressure Pipe products was 213millionasofDecember31,2024,indicatingpotentialfuturerevenue[109].InfrastructureInvestmentThestateofTexashascommittedalmost213 million as of December 31, 2024, indicating potential future revenue[109]. Infrastructure Investment - The state of Texas has committed almost 14.5 billion in assistance toward 66 state water plan projects as of December 1, 2024[25]. - The Drinking Water State Revolving Loan Fund provided 4.4billioninassistanceinfiscal2023,totaling4.4 billion in assistance in fiscal 2023, totaling 57.3 billion since its inception in 1997[30]. - Approximately 2billionearmarkedundertheInfrastructureInvestmentandJobsAct(IIJA)hasbeenawardedtoDrinkingWaterStateRevolvingFund(DWSRF)recipients,withmostofthe2 billion earmarked under the Infrastructure Investment and Jobs Act (IIJA) has been awarded to Drinking Water State Revolving Fund (DWSRF) recipients, with most of the 55 billion spending package still available, which is expected to benefit the company in the long term[172]. Operational Efficiency - The company has installed a fully automated production system in Salt Lake City, expected to increase RCP production capacity and manholes up to 60 inches in diameter[44]. - The company has invested in modern welding and inspection equipment to enhance productivity and product quality, including the Permalok® Radial Bending Joint technology for microtunneling applications[46]. - The company has excess manufacturing capacity at its facilities, which may impact operational efficiency[147]. Workforce and Compensation - As of December 31, 2024, the company employed 1,358 individuals, with 65% of the workforce on an hourly basis and an average employee tenure of approximately 8 years[64]. - The company maintains a competitive compensation structure, regularly reviewed to align with market standards and reward performance[66]. Compliance and Regulations - The company’s quality management systems are certified under ISO standards, ensuring compliance with customer and regulatory requirements[51]. - The company’s operations are subject to various environmental regulations, and it believes it is in material compliance with these laws[61]. - Compliance with stringent environmental, health, and safety laws is expected to incur significant expenditures, impacting profitability[94]. - The company has identified material weaknesses in internal controls in prior years, which could impact financial reporting[83]. Risks and Challenges - Economic conditions, including potential downturns in government spending on public water transmission projects, could adversely affect business operations[87]. - The company is subject to risks related to fluctuations in steel prices and availability, which may affect future results of operations[84]. - Recent or future acquisitions could adversely affect operating results and dilute shareholders' equity[84]. - Future outbreaks of infectious diseases could disrupt operations and supply chains, adversely affecting financial performance[111]. - Changes in U.S. and foreign government policies, including tariffs, could adversely impact business operations and financial results[112]. Debt and Financial Obligations - As of December 31, 2024, the company had 24.7millioninoutstandingrevolvingloanborrowingsand24.7 million in outstanding revolving loan borrowings and 1.6 million in outstanding letters of credit, with an additional borrowing capacity of approximately 99million[123].Thecompanyhas99 million[123]. - The company has 14.5 million in long-term debt, 90.7millioninoperatingleaseliabilities,and90.7 million in operating lease liabilities, and 6.8 million in finance lease liabilities as of December 31, 2024[124]. - The company’s ability to make scheduled payments on its debt will depend on future operating performance and cash flows, which are subject to various economic conditions[125]. Shareholder Actions - The company announced a share repurchase program of up to 30milliononNovember2,2023,andrepurchasedapproximately145,000sharesduringtheyearendedDecember31,2024,with30 million on November 2, 2023, and repurchased approximately 145,000 shares during the year ended December 31, 2024, with 24.9 million remaining in repurchase capacity[137]. - As of December 31, 2024, $24.9 million of the share repurchase authorization remained available for repurchases, with no repurchases made during the three months ended December 31, 2024[165]. Safety Performance - The average total recordable incident rate over the last four years was 1.88, and the average days away rate was 0.35, indicating strong safety performance[69]. Cybersecurity - The company has adopted the NIST cybersecurity framework in 2024 to enhance its cybersecurity policies and internal controls[143]. - The company carries cyber insurance to manage residual risks associated with cybersecurity incidents[144]. - The company faces risks related to cybersecurity threats, which could lead to operational disruptions and significant damage to its reputation[122].