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PureCycle Technologies(PCT) - 2024 Q4 - Annual Report

Production Capacity - PCT's Ironton Facility is expected to achieve a production capacity of approximately 107 million pounds of PureFive™ resin per year when fully operational [174]. - The Augusta Facility is planned to have a total production capacity of approximately 1 billion pounds of PureFive™ resin per year, with each purification line expected to produce around 130 million pounds annually [181]. - PCT's Denver Facility began operating in October 2024 to provide the necessary feedstock for the Ironton Facility [191]. Financial Performance - Net loss for 2024 was $289.1 million, a 184% increase compared to a net loss of $101.7 million in 2023, and a 20% increase from a loss of $84.7 million in 2022 [203]. - Total operating costs and expenses increased to $145.4 million in 2024, up 28% from $113.9 million in 2023, and up 40% from $81.3 million in 2022 [203]. - The company reported a loss per share of $1.75 for 2024, compared to a loss per share of $0.62 in 2023, indicating a significant increase in loss per share [346]. Liquidity and Debt - Unrestricted liquidity as of December 31, 2024, was $15.7 million, down from $121.6 million in 2023 [216]. - The company has $66.2 million in debt service and equipment finance payments due within one year as of December 31, 2024 [220]. - Cash and cash equivalents at the end of the period decreased by 86% to $41.5 million from $302.5 million in 2023 [229]. Research and Development - PCT's research and development expenses are expected to increase as the company invests in feedstock evaluation and new mechanical separators to improve feedstock purity [201]. - Research and development expenses decreased slightly to $6.4 million in 2024, a 3% decrease from $6.6 million in 2023, but a 52% increase from $4.4 million in 2022 [203]. Operational Challenges - The company has experienced intermittent mechanical challenges during the commissioning process, impacting the production of consistent, high-quality PureFive™ resin [179]. - PCT has experienced mechanical challenges at the Ironton facility, impacting production rates and product quality, but is implementing operational enhancements to address these issues [217]. Capital and Financing - On September 11, 2024, the company raised approximately $90 million through a private placement of Series A Preferred Stock, Common Stock, and Series C Warrants [218]. - The company entered into a $150 million revolving credit facility on March 15, 2023, with interest rates varying from 5.00% to 17.50% based on the period [245][247]. - The company completed a private offering of $250 million in Green Convertible Senior Notes with a 7.25% interest rate, netting approximately $218.5 million for financing Eligible Green Projects [272][273]. Future Plans - PCT plans to ramp up commercialization efforts, expecting meaningful sales going into 2025 [223]. - The company plans to expand its production capabilities into Europe and Asia, with a purification facility planned in Antwerp, Belgium, and negotiations for joint ventures in Japan [197]. Sustainability and Innovation - The Company has focused on sustainability opportunities through its PureFive™ resin, supporting a circular economy and advancing recycling technologies [276]. - The Feedstock+ pricing model is expected to provide protection against increased prices in obtaining and processing raw materials utilized in the purification process [320]. Market and Risk Management - The company has no investments in swaps, options, futures, or forward contracts, managing market risk by holding only highly liquid, minimum "A" rated securities [318]. - The company has classified both Series B and Series C Warrants as liabilities under ASC 815 due to the leverage introduced by the Black-Scholes Value calculation [308][312].