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Northwest Pipe(NWPX) - 2024 Q4 - Annual Report

Market Overview - Northwest Pipe Company is the largest manufacturer of engineered steel water pipeline systems in North America, with a total addressable market for these products estimated at approximately $2.1 billion over the next three years[26]. - The EPA estimates that the United States will need to spend $625 billion on public water system infrastructure capital improvements from 2021 to 2040 to ensure safe drinking water[27]. - The Bipartisan Infrastructure Deal will invest $55 billion to expand access to clean drinking water across the country, with approximately $2 billion already awarded to Drinking Water State Revolving Loan Fund recipients[24]. - The ASCE estimates that there are 250,000 to 300,000 water main breaks per year in the United States, wasting over 2.1 trillion gallons of treated drinking water[29]. - The population of the United States is projected to increase by approximately 23 million people between 2025 and 2050, driving demand for new water infrastructure[28]. Financial Performance - Net sales increased by 10.8% to $492.5 million in 2024 compared to $444.4 million in 2023[177]. - Engineered Steel Pressure Pipe (SPP) net sales rose by 14.0% to $337.9 million in 2024, driven by a 33% increase in tons produced[178]. - Precast net sales increased by 4.5% to $154.6 million in 2024, supported by a 28% increase in volume shipped[179]. - Gross profit increased by 22.9% to $95.4 million (19.4% of net sales) in 2024 compared to $77.6 million (17.5% of net sales) in 2023[179]. - SPP gross profit surged by 47.6% to $62.6 million (18.5% of SPP net sales) in 2024[180]. - Selling, general, and administrative expenses rose by 7.7% to $47.2 million (9.6% of net sales) in 2024[181]. - Net cash provided by operating activities was $55.1 million in 2024, up from $53.5 million in 2023[188]. Backlog and Orders - As of December 31, 2024, the backlog for engineered steel pressure pipe was $213 million, down from $273 million in 2023, while the backlog including confirmed orders was $310 million compared to $319 million in 2023[35]. - The backlog for Engineered Steel Pressure Pipe products was $213 million as of December 31, 2024, indicating potential future revenue[109]. Infrastructure Investment - The state of Texas has committed almost $14.5 billion in assistance toward 66 state water plan projects as of December 1, 2024[25]. - The Drinking Water State Revolving Loan Fund provided $4.4 billion in assistance in fiscal 2023, totaling $57.3 billion since its inception in 1997[30]. - Approximately $2 billion earmarked under the Infrastructure Investment and Jobs Act (IIJA) has been awarded to Drinking Water State Revolving Fund (DWSRF) recipients, with most of the $55 billion spending package still available, which is expected to benefit the company in the long term[172]. Operational Efficiency - The company has installed a fully automated production system in Salt Lake City, expected to increase RCP production capacity and manholes up to 60 inches in diameter[44]. - The company has invested in modern welding and inspection equipment to enhance productivity and product quality, including the Permalok® Radial Bending Joint technology for microtunneling applications[46]. - The company has excess manufacturing capacity at its facilities, which may impact operational efficiency[147]. Workforce and Compensation - As of December 31, 2024, the company employed 1,358 individuals, with 65% of the workforce on an hourly basis and an average employee tenure of approximately 8 years[64]. - The company maintains a competitive compensation structure, regularly reviewed to align with market standards and reward performance[66]. Compliance and Regulations - The company’s quality management systems are certified under ISO standards, ensuring compliance with customer and regulatory requirements[51]. - The company’s operations are subject to various environmental regulations, and it believes it is in material compliance with these laws[61]. - Compliance with stringent environmental, health, and safety laws is expected to incur significant expenditures, impacting profitability[94]. - The company has identified material weaknesses in internal controls in prior years, which could impact financial reporting[83]. Risks and Challenges - Economic conditions, including potential downturns in government spending on public water transmission projects, could adversely affect business operations[87]. - The company is subject to risks related to fluctuations in steel prices and availability, which may affect future results of operations[84]. - Recent or future acquisitions could adversely affect operating results and dilute shareholders' equity[84]. - Future outbreaks of infectious diseases could disrupt operations and supply chains, adversely affecting financial performance[111]. - Changes in U.S. and foreign government policies, including tariffs, could adversely impact business operations and financial results[112]. Debt and Financial Obligations - As of December 31, 2024, the company had $24.7 million in outstanding revolving loan borrowings and $1.6 million in outstanding letters of credit, with an additional borrowing capacity of approximately $99 million[123]. - The company has $14.5 million in long-term debt, $90.7 million in operating lease liabilities, and $6.8 million in finance lease liabilities as of December 31, 2024[124]. - The company’s ability to make scheduled payments on its debt will depend on future operating performance and cash flows, which are subject to various economic conditions[125]. Shareholder Actions - The company announced a share repurchase program of up to $30 million on November 2, 2023, and repurchased approximately 145,000 shares during the year ended December 31, 2024, with $24.9 million remaining in repurchase capacity[137]. - As of December 31, 2024, $24.9 million of the share repurchase authorization remained available for repurchases, with no repurchases made during the three months ended December 31, 2024[165]. Safety Performance - The average total recordable incident rate over the last four years was 1.88, and the average days away rate was 0.35, indicating strong safety performance[69]. Cybersecurity - The company has adopted the NIST cybersecurity framework in 2024 to enhance its cybersecurity policies and internal controls[143]. - The company carries cyber insurance to manage residual risks associated with cybersecurity incidents[144]. - The company faces risks related to cybersecurity threats, which could lead to operational disruptions and significant damage to its reputation[122].