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Expion360 (XPON) - 2024 Q4 - Annual Report

Product Development and Market Focus - Expion360 focuses on lithium iron phosphate (LiFePO4) batteries for RVs, marine applications, and home energy storage, with plans to expand into industrial applications[22]. - The company introduced two LiFePO4 battery storage solutions for home energy storage in December 2023, with shipping starting in January 2025[24][36]. - Expion360's e360 product line has shown strong sales growth, becoming a preferred solution for converting from lead-acid batteries[24]. - The company launched the Edge battery in July 2024, which features a slim design and is available in both 12V and 48V versions[38]. - The e360 SmartTalk mobile app allows users to monitor and manage e360 batteries, enhancing user experience and integration[35]. - The company aims to establish a new standard in the home energy storage market with its e360 solutions, focusing on cost-effectiveness and flexibility[179]. Financial Performance - The company generated net losses of $13.5 million and $7.5 million for the years ended December 31, 2024 and 2023, respectively[75]. - Net sales for the year ended December 31, 2024, decreased by $356,000, or 6.0%, to $5.6 million compared to $6.0 million in 2023[220]. - Cost of sales for the year ended December 31, 2024, increased by $64,000, or 1.5%, to $4.5 million, with cost of sales as a percentage of sales rising by 5.8%[221]. - Gross profit for the year ended December 31, 2024, was $1,155,228, representing 20.5% of net sales, down from 26.3% in 2023[219]. - Selling, general, and administrative expenses for the year ended December 31, 2024, were $7,909,219, or 140.6% of net sales, compared to 146.2% in 2023[219]. - The net loss for the year ended December 31, 2024, was $13,479,475, or 239.6% of net sales, compared to a net loss of $7,456,274, or 124.7% in 2023[219]. Supply Chain and Manufacturing - The company maintains strong relationships with third-party manufacturers in Asia, which helps moderate supply-related costs and avoid shipment delays[48]. - Approximately 82% of inventory purchases in 2024 and 70% in 2023 were made from foreign suppliers in Asia, indicating a high dependency on third-party manufacturers[81]. - The company relies exclusively on foreign manufacturers for lithium-ion batteries, which may lead to delays due to labor unrest or shipping bottlenecks[94]. - Manufacturing is conducted by third-party manufacturers in Asia, with strong relationships helping to moderate supply-related costs[197]. - The company expects products from Asian third-party manufacturers to be subject to additional tariffs in 2025, impacting margins[201]. Regulatory and Compliance Risks - The company has implemented policies and procedures to comply with environmental health and safety regulations, but faces potential regulatory risks[56]. - The company is subject to extensive environmental regulations, which may impose costly compliance requirements and affect operational flexibility[108]. - Compliance with Sarbanes-Oxley and SEC regulations is expected to increase legal and financial compliance costs, diverting management's attention from revenue-generating activities[139][140]. - The company may face challenges in maintaining effective internal control over financial reporting, which could adversely affect its business and stock price[146]. Customer Concentration and Market Risks - Sales to one customer accounted for approximately 14% of gross sales during the year ended December 31, 2024, with four other customers accounting for 60% of accounts receivable[53]. - The company has a significant customer concentration risk, with a limited number of customers accounting for a substantial portion of sales in 2024 and 2023[69]. - Consumer demand is a key factor affecting sales, influenced by macroeconomic conditions, fuel costs, and geopolitical pressures[194]. - Global economic conditions significantly impact the company's operations, with potential volatility in credit markets and consumer spending affecting product demand[95]. Research and Development - The company intends to continue investing in sales and marketing efforts, research and development, and expanding its platform, which may impact near-term profitability[77]. - The company is investing in research and development to scale operations and enhance products, which may require additional debt and equity financing[205][206]. - The company has filed 11 patent applications in the United States, including seven design patents and four utility patents, to protect its proprietary battery technology[54]. Cybersecurity and Data Management - The company maintains a cybersecurity risk management program overseen by the Chief Operating Officer, integrating risk assessments into overall business strategy[155][158]. - The Audit Committee regularly reviews the effectiveness of cybersecurity controls and receives updates on data protection efforts[160]. - The company maintains significant amounts of electronic data, and any compromise or failure in information technology systems could significantly harm operations and reputation[117]. Stock and Financing - The company may need to raise additional funds through new equity securities or debt, which could limit capital requirements and dilute stockholder interests[119]. - The company has lease obligations of approximately $19,600 per month for its headquarters, with a 3.0% annual increase[162]. - A reverse stock split of 1-for-100 was executed on October 8, 2024, affecting the number of shares and exercise prices of outstanding equity awards and warrants[187]. - The company received a staff determination from Nasdaq on September 6, 2024, to delist its common stock, but regained compliance with listing requirements after a successful Reverse Stock Split[133]. - The company does not anticipate paying dividends in the foreseeable future, focusing instead on retaining earnings for business operations and debt repayment[127].