Financial Performance - In 2022, the company's net sales totaled $3,854 million, with the Oriented Strand Board (OSB) segment contributing 54% ($2,062 million) and the Siding segment contributing 38% ($1,469 million) to total sales[23]. - Net sales for the year ended December 31, 2022, were $3,854 million, a decrease of 1.6% compared to $3,915 million in 2021[216]. - Gross profit for 2022 was $1,498 million, down from $1,963 million in 2021, reflecting a gross margin of approximately 38.9%[216]. - Net income for 2022 was $1,083 million, a decrease of 21.1% from $1,373 million in 2021[218]. - Income from continuing operations was $885 million in 2022, compared to $1,302 million in 2021, representing a decline of 31.9%[216]. - Adjusted EBITDA for 2022 was $1,389 million, down 26% from $1,877 million in 2021[166]. - Income attributed to LP from continuing operations decreased by $418 million to $888 million, or $11.34 per diluted share, reflecting a $488 million drop in Adjusted EBITDA and non-cash pension settlement charges of $82 million[148]. - Cash generated from operations in 2022 was $1,144 million, down from $1,484 million in 2021[183]. - The company recognized a tax provision of $274 million in 2022, compared to $402 million in 2021[179]. - The company reported a basic net income per share of $13.94 for 2022, down from $14.19 in 2021, a decrease of 1.8%[216]. - Other comprehensive income for 2022 was $75 million, compared to a loss of $23 million in 2021, showing a significant recovery[218]. Sales and Market Trends - The company's sales volume for Siding Solutions in 2022 was 1,830 MMSF, an increase from 1,667 MMSF in 2021[67]. - Siding segment net sales increased by 26% to $1,469 million in 2022, with Adjusted EBITDA rising 17% to $339 million[169]. - OSB segment net sales decreased by 14% to $2,062 million, with Adjusted EBITDA falling 32% to $1,034 million[171]. - South America segment net sales declined by 9% to $241 million, with Adjusted EBITDA decreasing 32% to $77 million[173]. - The overall siding market is estimated to be a $15 billion industry, with the company being the largest manufacturer in the engineered wood siding market[154]. - Housing starts for single-family homes in 2022 were 1,005, a decrease of 10.9% from 1,127 in 2021, while multi-family housing starts increased to 550 from 474[65]. - The U.S. Census Bureau reported that 2022 actual single-family housing starts were 11% lower than in 2021, while multi-family housing starts were about 16% higher[150]. Operational Efficiency and Capacity Expansion - The company plans to increase Siding production capacity by approximately 720 million square feet through conversions and expansions of existing facilities[29]. - The company expanded its Green Bay, Wisconsin facility to add 50 million square feet of ExpertFinish capacity and is constructing new facilities in Bath, New York, and Spokane, Washington, expected to add 190 million square feet of capacity[30]. - Overall Equipment Effectiveness (OEE) for Siding improved to 76% in 2022 from 73% in 2021, while OEE for OSB decreased to 72% from 74%[71]. - The company operates 22 plants across the U.S., Canada, Chile, and Brazil, focusing on high-quality service and on-time shipments[22][30]. Financial Management and Capital Expenditures - Cash used in financing activities in 2022 was $982 million, including $900 million for share repurchases and $69 million in cash dividends[186]. - The company repurchased $900 million in shares during 2022, with $500 million from the Second 2021 Share Repurchase Program and $400 million from the 2022 Share Repurchase Program[186]. - Capital expenditures for the year ended December 31, 2022, were $414 million, up from $254 million in 2021, with 2023 expected to be between $385 million and $485 million[185]. - The company anticipates long-term cash uses may include strategic acquisitions and will continue to rely on its credit facility for long-term funding[181]. Risks and Challenges - Unplanned events, such as natural disasters or equipment failures, could interrupt manufacturing operations, potentially affecting production capacity and customer delivery[75]. - Cybersecurity risks pose a significant threat, with potential breaches leading to operational disruptions and financial liabilities[80]. - The company may face challenges in launching new products, which could disrupt manufacturing processes and affect customer service and financial performance[79]. - Financial difficulties faced by wholesale distributors and dealers may lead to reduced revenues and increased write-offs of accounts receivable, negatively impacting operating cash flow[77]. - Climate change and related regulations could increase operating costs and compliance burdens, potentially impacting financial results[87]. - Supply chain disruptions due to global pandemics have led to delays and increased costs for raw materials, affecting the ability to meet customer demand[92]. - Rising inflation may increase costs of raw materials, labor, and other expenses, potentially reducing profitability if price increases cannot be implemented[112]. - Intense competition in the building products industry could lead to pricing pressures, adversely affecting net sales and profitability[96]. - The company is subject to significant environmental regulations, which may lead to increased compliance costs and operational restrictions[100]. Employee and Safety Initiatives - As of December 31, 2022, the company employed approximately 4,300 team members, with 3,400 in manufacturing facilities and 1,300 under collective bargaining agreements[51]. - The Total Incident Rate (TIR) for the year ended December 31, 2022, was 0.8, which is better than the targeted TIR of <1.0, indicating industry-leading safety performance[53]. - The company has implemented a Serious Injury and Fatality (SIF) prevention program to enhance safety measures and reduce workplace incidents[53]. - The company focuses on diversity, equity, and inclusion, aiming to cultivate a culture that supports the recruitment and retention of diverse talent[54]. - The company’s talent strategy emphasizes attracting and retaining high-performing employees through competitive compensation and benefits programs[57]. Environmental and Sustainability Commitment - The company is committed to sustainable sourcing of wood fiber, certified against the Sustainable Forestry Initiative (SFI) and the Programme for the Endorsement of Forest Certification (PEFC) standards[41]. - The company is subject to risks associated with increased ESG reporting requirements, which may affect supplier capabilities and operational costs[88].
Louisiana-Pacific(LPX) - 2022 Q4 - Annual Report