Ingevity(NGVT) - 2022 Q4 - Annual Report

Financial Performance - Ingevity Corporation reported net sales of $1,668.3 million for the year ended December 31, 2022, an increase of 19.9% from $1,391.5 million in 2021[163]. - The gross profit for 2022 was $570.1 million, up from $512.8 million in 2021, driven by favorable pricing and sales composition[168]. - Net income for 2022 was $211.6 million, an increase from $118.1 million in 2021 and $181.4 million in 2020[206]. - Adjusted EBITDA for 2022 reached $452.6 million, up from $422.2 million in 2021 and $397.9 million in 2020[206]. - The effective tax rate improved to 21.5% in 2022 from 27.5% in 2021, reflecting changes in tax regulations and company performance[179]. - The company expects 2023 net sales to be between $1.9 billion and $2.1 billion[210]. - Adjusted EBITDA guidance for 2023 is projected to be between $495 million and $515 million[211]. - Operating cash flow for 2023 is anticipated to be between $300 million and $320 million[210]. - Capital expenditures for 2023 are expected to range from $140 million to $160 million[210]. - Free cash flow for 2023 is estimated to be approximately $160 million[210]. Segment Performance - Performance Materials segment generated $548.5 million in revenue for fiscal year 2022, while Performance Chemicals segment generated $1,119.8 million[15]. - Performance Materials segment net sales for 2022 were $548.5 million, an increase from $516.8 million in 2021 and $510.0 million in 2020, reflecting a growth trend[40]. - Performance Chemicals segment net sales for 2022 reached $1,119.8 million, up from $874.7 million in 2021 and $706.1 million in 2020, indicating strong performance[45]. - The Performance Chemicals segment saw a sales increase of $279.3 million, contributing significantly to the overall sales growth[166]. - Segment EBITDA for Performance Chemicals increased by $27.6 million in 2022, mainly due to favorable pricing and sales composition, despite higher manufacturing costs of $218.1 million[198]. Customer Concentration - In 2022, the top ten customers in the Performance Chemicals segment accounted for approximately 23% of segment revenue, while the next 100 customers contributed about 49%[45]. - Approximately 89% of automotive technologies sales in 2022 came from the company's ten largest customers, highlighting a concentrated customer base[43]. - Sales to Ingevity's ten largest customers accounted for 30 percent of total sales for 2022, with no single customer exceeding 10 percent[100]. - The company sells engineered polymer chemicals to over 300 customers globally, with the top ten customers accounting for approximately 45% of sales in 2022[78]. - In 2022, the company's ten largest customers in the industrial specialties segment accounted for 36% of sales, indicating a strong reliance on key accounts[69]. Supply Chain and Raw Materials - CTO accounted for approximately 14% of the consolidated cost of sales and 22% of total raw materials purchases in 2022[115]. - The global supply of CTO has been constrained by geopolitical factors, including sanctions on Russia, which have reduced supply by approximately 10%[112]. - The company sources over 80 percent of its CTO needs through long-term supply contracts, primarily with WestRock and Georgia-Pacific[110]. - The company has invested in alternative fatty acids (AFA) production capacity to diversify its raw material stream and mitigate CTO supply pressures[52]. - Disruptions in the supply chain have negatively impacted production and financial results, with transportation costs affected by external factors such as fuel prices and weather events[108]. - Regulatory pressures may incentivize suppliers to divert CTO to alternative fuel markets, further constraining supply[113]. Market and Economic Conditions - The automotive market's demand for activated carbon products is closely tied to global internal-combustion-engine and hybrid electric vehicle production levels, which have been negatively impacted by macroeconomic factors[82]. - The company anticipates a reduction in negative impacts from the automotive market during 2023[82]. - The company is affected by general global economic conditions, including inflation and rising energy costs, which may impact its results of operations[135]. - Challenges in the commercial and credit environment may adversely affect the company's future access to capital[136]. Legal and Regulatory Matters - In 2022, BASF was awarded approximately $28.3 million in damages, which will be trebled to approximately $85.0 million under U.S. antitrust law[20]. - The company has accrued a total of $85.0 million related to the jury's verdict in the Delaware Proceeding, which includes treble damages awarded to BASF Corporation[123]. - The jury awarded BASF approximately $28.3 million in damages, which will be trebled under U.S. antitrust law[122]. - The company is involved in several legal actions regarding the intellectual property associated with the 844 Patent, which expired in March 2022[122]. - The final resolution of the Delaware Proceeding could take up to eighteen months, with no assurance of a favorable outcome for the company[123]. - The company may incur additional fees, costs, and expenses related to ongoing post-trial motions and possible appeals[123]. - The company faces risks associated with environmental regulations that could significantly impact its operations and costs[130]. - Changes in environmental laws and regulations could lead to increased capital expenditures and operating expenses in future years[132]. Operational Challenges - The company has a strong safety culture, focusing on personal, process, and public safety as core values[36]. - The COVID-19 pandemic has disrupted operations and financial results, affecting the company's ability to maintain operations and meet customer demand[91]. - Disruptions at manufacturing facilities due to natural disasters or labor issues could materially impact the company's financial condition and operational results[93]. - The company is dependent on third parties for critical operating services, and any disruption in these services could adversely affect its financial condition[95]. - The implementation of a new ERP system is a complex, multi-year project that may face challenges, potentially impacting financial reporting and operations[106]. Strategic Initiatives - The acquisition of Ozark Materials has expanded the company's pavement technologies portfolio, adding road striping technologies[55]. - The company completed the acquisition of Ozark Materials on October 3, 2022, enhancing its market position[159]. - In 2022, Ingevity made strategic investments totaling $77.4 million in four privately-held companies[160]. - Growth in the Performance Chemicals segment is driven by increased infrastructure spending and adoption of new technologies[210]. - The engineered polymers product line is expected to grow in key markets such as automotive and consumer packaging[210]. - The company anticipates improved global automobile production, supporting growth in the Performance Materials segment[211]. Diversity and Workforce - The company employs approximately 2,050 employees, with 77 percent based in the U.S.[30]. - Ingevity's board of directors is 30 percent women and 20 percent racially and ethnically diverse, reflecting a commitment to diversity[34]. - The company is dependent on attracting and retaining key personnel, which is critical for operational success[101].