Workflow
Tecnoglass(TGLS) - 2022 Q4 - Annual Report

Company Overview - Tecnoglass was rated the third largest glass fabricator in 2022 by Glass Magazine, with 96% of revenues coming from the United States[27]. - The company has a manufacturing facility of 4.1 million square feet in Barranquilla, Colombia, providing easy access to major markets[31]. - Tecnoglass was ranked as the third largest glass fabricator in the United States in 2022 by Glass Magazine[225]. - The company has almost 40 years of experience in architectural glass and aluminum profile structure assembly[226]. Market Presence - The company expanded its presence in U.S. residential markets from less than 5% of sales to nearly 43% for the full year 2022[35]. - Sales in Florida accounted for 91% of total U.S. revenue for the year ended December 31, 2022, with nearly 24% of the U.S. backlog for projects outside Florida[59]. - U.S. residential sales represented 43% of total sales for the year ended December 31, 2022, up from less than 5% in 2017 and 36% in 2021[62]. - The U.S. private residential construction market exceeded $950 billion in spending during the twelve months ended December 31, 2022[62]. - As of December 31, 2022, 98% of the company's sales were to customers outside Colombia, primarily in the United States and Panama[167]. Financial Performance - The company generated $141.9 million in cash from operating activities during the year ended December 31, 2022, attributed to record high operating profit margins and enhanced working capital management[73]. - The company has a $300 million Senior Secured Credit Facility, with a reduced borrowing cost of approximately 130 basis points after an amendment in November 2021, resulting in annual savings of about $15 million[75]. - The company had a total of 8,770 employees as of December 31, 2022, an increase from 6,908 employees in 2021, reflecting growth in operations[92]. - As of December 31, 2022, the company and its subsidiaries had a total debt of $173.2 million[150]. - The company’s reliance on temporary staffing could expose it to penalties and sanctions if labor laws are violated[118]. Operational Efficiency - Since 2012, Tecnoglass has invested over $400 million in technology to enhance production efficiency and product quality[49]. - Recent automation projects are expected to reduce on-site damage by 30% and increase aluminum capacity by approximately 400 tons/month[53]. - The company improved efficiency in glass production during 2021 and 2022 by automating key manufacturing processes, reducing material waste and lead times[65]. - The company has invested in technology, including a soft-coating facility for low emissivity glass, to meet growing demand for energy-efficient products[63]. - The company has implemented budget cuts and stricter controls on working capital to preserve cash in response to market conditions[204]. Sustainability and Compliance - The company has implemented a solar panel project generating approximately five megawatts of eco-friendly energy, reducing energy costs[45]. - The company has a strong commitment to sustainability, adhering to UN Global Compact Principles and aiming for carbon neutrality by 2050[36]. - The company maintains compliance with multiple safety and environmental regulations, which are critical for its operations in the construction market[89]. - The company has made significant capital expenditures in recent years, but there is no assurance that anticipated cost-saving initiatives will be achieved[111]. - The company has implemented compliance measures for U.S. export controls and trade sanctions, but failure to comply could result in legal and business consequences[188]. Risks and Challenges - The company faces risks related to the integration of acquired businesses, which may not perform as expected and could increase costs[109]. - The architectural glass industry is subject to cyclical market pressures, which could negatively impact the company's results of operations[128]. - The company may face significant liabilities from acquired businesses, including tax and environmental liabilities[110]. - The company is subject to various local, state, and federal regulations that could negatively affect sales and operations in the home building and repair sectors[114]. - The ongoing conflict between Russia and Ukraine has led to increased prices of oil and fluctuations in commodity markets, impacting the global economy[171]. Employee and Workplace Safety - Employee training programs have resulted in a workplace injury rate of one accident per 28 workers per year, significantly lower than the industry average[55]. - The Lost Time Injury Frequency Rate is 3.5%, significantly lower than the industry average of 9.5% for glass and metal manufacturing in Colombia, indicating effective safety management[92]. - The company has transitioned all employees back to physical presence at the workplace, mitigating certain risks associated with remote work[207]. Economic Environment - Colombia's real GDP increased by approximately 7.5% in 2022, while the annual inflation rate reached 13.1%[152]. - The Colombian Central Bank raised its monetary policy rate from 3% in December 2021 to 12% as of December 31, 2022[152]. - The Colombian Peso depreciated by 21% against the U.S. Dollar in 2022 and 16% in 2021, indicating significant currency volatility[162]. - The Colombian economy is vulnerable to fluctuations in commodity prices, particularly petroleum and gold, which are crucial for the balance of payments[166]. - Changes in Colombia's customs and foreign exchange laws could negatively impact the company's financial condition and results of operations[181].