工业质检的终极AI之眼：智瞳缺陷检测系统

Core Insights - Defect detection is a critical challenge in manufacturing, impacting product quality across various industries [1] - Weishi Intelligent Manufacturing has developed a comprehensive defect detection system matrix called "Smart Eye," which includes five specialized subsystems to address different detection challenges [1] Group 1: 2D Visual Defect Detection System - The 2D visual defect detection system is designed for simple scenarios, focusing on speed and stability, achieving a detection speed of 30 products per second, equivalent to the efficiency of three manual inspectors [3] - In a collaboration with an electronic component manufacturer, the false detection rate for core line chip missing detection was reduced to below 0.1%, eliminating human error [3] Group 2: AI Visual Fusion Defect Detection System - The AI visual fusion system excels in complex scenarios with irregular textures and harsh environments, achieving a defect detection rate of 99.9% even with as few as five defect images for training [5] - The combination of AI algorithms and traditional visual techniques allows for precise filtering of interference features, distinguishing between real and false defects [5] Group 3: 2D & 3D Visual Fusion Defect Detection System - This system integrates 2D and 3D detection capabilities, capturing color and texture defects while analyzing shape and height differences, with point cloud processing speed improved by over 10 times compared to standard formats [7] - A customized height detection solution for a client achieved a measurement precision of 1μm, resulting in a product qualification rate of 99.9% [8] Group 4: Self-Focusing Visual Fusion Defect Detection System - The self-focusing system utilizes liquid focus and depth fusion technology to clearly capture defects in products with significant height differences, achieving a defect detection rate of 99.9% [10] - This system replaces the need for multiple workstations, reducing costs and minimizing the risk of missed detections [10] Group 5: Photometric Stereo Image Fusion Detection System - The photometric stereo detection system addresses the challenges of detecting defects in reflective materials by using multi-angle light fusion technology, maintaining a stable defect detection rate of 99.9% [12] - The system integrates light source control, imaging, and detection algorithms into a single platform, simplifying user experience [12] Group 6: Overall Impact - The five detection systems offered by Weishi Intelligent Manufacturing are not merely technical solutions but validated scene-specific solutions that enhance the quality assurance in smart manufacturing, transitioning from "qualified" to "excellent" products [14] - The company aims to make manufacturing more precise and quality more reliable [15]