Jing Ji Wang·2025-09-30 03:45Core Insights - Haier's Tianjin washing machine interconnected factory is the world's first large-scale customized flexible production facility compatible with both fully automatic top-loading and front-loading washing machines, significantly enhancing production efficiency and order response times through advanced technologies like AI and IoT [2][4][14] Group 1: Production Efficiency - The factory can produce 17 washing machines per minute, achieving a 35% increase in production efficiency [2] - The order response efficiency has improved by 50% due to the integration of the COSMOPlat industrial internet platform [2] - In 2024, the factory is expected to produce over 300 million washing machines, with 40% of orders being customized [7][14] Group 2: Flexible Manufacturing - The factory has enhanced its flexible manufacturing capabilities to quickly adapt to diverse consumer demands, allowing for rapid production line adjustments [4][5] - Production line changes that previously took minutes can now be completed in seconds, enabling the production of up to 320 different washing machine models on a single line [6][7] - The factory's logistics system utilizes an aerial transport mechanism to improve efficiency and reduce manual intervention [7] Group 3: Technological Innovations - Haier has implemented advanced technologies such as AI algorithms and robust data fusion to optimize production processes, resulting in a 32% improvement in foam quality for refrigerator insulation [13] - The injection molding process has been enhanced with a new model that increases machine cycle speed by 7% and reduces parameter adjustment time by 90% [13] - The factory has introduced various "black technologies" to address common issues, such as air circulation in washing machines to prevent odors and advanced designs to minimize fabric damage [8][13] Group 4: Sustainability Efforts - The factory has achieved a 35% reduction in energy consumption, a 36% decrease in greenhouse gas emissions, a 54% reduction in water usage, and a 59% decrease in waste [14] - Haier's commitment to green manufacturing has been recognized with certifications for greenhouse gas emissions [14] Group 5: Industry Collaboration - Haier is leveraging its industrial internet platform to foster collaboration across the entire supply chain, enhancing the capabilities of both large and small enterprises [14] - The company has established a digital ecosystem that supports shared resources and collaborative manufacturing, which has been successfully replicated in its global operations [14]