Pemex’s Dos Bocas Turns Into Mexico’s Refinery Nightmare

Core Insights - The Dos Bocas refinery, intended to enhance Mexico's energy independence, has faced significant operational challenges, including power supply instability and logistical issues, undermining its production capacity and increasing reliance on fuel imports [4][12]. Group 1: Operational Challenges - The refinery has never achieved its intended gasoline output capacity of 170,000 barrels per day (b/d), with peak production reaching just under 79,000 b/d in June 2025, and dropping to 41,000 b/d in August 2025 [2][4]. - Repeated interruptions have plagued operations, including a three-month shutdown in late 2024 due to crude quality issues and a malfunction in April 2025 that caused a cascade of equipment failures [2][4]. - Heavy rains in August 2025 led to power outages that disabled a key gasoline unit for several weeks, forcing Pemex to divert crude to its Deer Park refinery in Texas [2][4]. Group 2: Infrastructure and Logistics - The refinery is not connected to the national pipeline network, relying on trucking and coastal shipping, which complicates logistics and increases operational costs [8]. - Plans for a rail link to enhance connectivity have not progressed, with initial completion set for 2026 but construction yet to begin [8]. - The refinery has only recently entered international markets, sending a 300,000-barrel cargo of diesel to the US and Puerto Rico in March 2025 [8]. Group 3: Economic and Market Context - Mexico's fuel import data indicates an increase in reliance on foreign gasoline, with imports surging to 388,000 b/d in September 2025, contrary to the refinery's intended purpose [7]. - Pemex's crude production has declined from 2.25 million b/d in August 2015 to 1.37 million b/d by August 2025, limiting the availability of feedstock for domestic refining [10]. - Pemex remains the world's most indebted oil company, with obligations nearing $101 billion, and the refinery's operational setbacks risk exacerbating its financial fragility [11][12].