Aclara To Build First Heavy Rare Earths Separation Facility in U.S. With a Secured Sustainable Ionic Clay Feed by Mid-2028

Core Insights - Aclara Resources Inc. is set to construct the first heavy rare earths separation facility in the U.S. located in Louisiana, with sustainable feed secured from ionic clay deposits in Brazil and Chile by mid-2028 [1][4][10] Project Overview - The project is expected to be completed by 2027, contingent on funding and offtake agreements [4] - Aclara anticipates producing high-purity Dysprosium (Dy), Terbium (Tb), and other rare earth elements essential for advanced technologies, with a projected annual production of 200 tons per year (tpy) of Dy, 30 tpy of Tb, and 1,400 tpy of Neodymium-Praseodymium (NdPr) [4][10] - The facility will supply over 75% of U.S. DyTb requirements for electric vehicles by 2028, representing approximately 14% of China's official DyTb production [4][10] Financial and Economic Support - The State of Louisiana is providing approximately US$46.4 million in tax incentives and grants to support the project [4][12] - Aclara plans to invest around US$277 million to develop the facility on an 82-acre site at the Port of Vinton, which offers direct access to transportation and chemical facilities [4][10] Strategic Partnerships and Technology - Aclara is collaborating with Virginia Tech to validate its proprietary separation process through a pilot plant expected to be operational by Q1 2026 [9] - Hatch Ltd. has been retained for engineering development, ensuring coordination and cost efficiencies across projects [9][10] Competitive Advantage - The project will be the only fully integrated heavy rare earth separation operation in the Western world, leveraging direct access to ionic clay deposits [10] - Aclara's simultaneous optimization of mining and separation processes provides a competitive edge among ionic clay developers [9][10] Future Developments - Aclara is also planning to construct a metals and alloys plant to support the permanent magnet industry [9] - The Carina Pre-Feasibility Study is scheduled for publication in early November 2025, with the Feasibility Study expected in Q2 2026 [9]