Core Viewpoint - The aluminum electrolysis industry has made significant advancements with the development of intelligent shelling and material control technology, addressing the long-standing "jamming" issue that has plagued the sector globally [1][2]. Group 1: Technology Development - The research team led by the Guiyang Aluminum-Magnesium Design and Research Institute has developed a comprehensive technology route combining mechanism research, intelligent identification, automatic processing, and dynamic early warning [1]. - The non-contact jamming identification technology achieves an accuracy rate of over 95% by analyzing the "air pressure fingerprint" during the shelling process [1]. - The team has also created a frequency conversion shelling control model and intelligent linkage strategy to dynamically adjust the action intensity and feeding rhythm based on working conditions [1]. Group 2: Efficiency and Economic Impact - The new system can improve current efficiency in aluminum electrolysis production by 0.3% and reduce direct current consumption by 30 to 50 kilowatt-hours per ton of aluminum [2]. - Maintenance costs for the equipment have decreased by nearly 30% [2]. - In a specific application at Inner Mongolia Huayun New Materials Co., a single electrolysis cell saves over 50,000 kilowatt-hours annually, contributing to an estimated annual energy savings of approximately 400 million kilowatt-hours across applications, equivalent to a reduction of 236,400 tons of CO2 emissions [2]. - The technology is projected to generate direct economic benefits exceeding 370 million yuan for the applying enterprises [2].
“槽控大脑”让铝电解打壳下料不卡堵