Zheng Quan Ri Bao·2025-12-07 15:43Core Viewpoint - The article highlights the achievements of Zoomlion Heavy Industry Science and Technology Co., Ltd. in establishing a leading intelligent manufacturing factory for excavators, showcasing significant advancements in production efficiency and innovative shared manufacturing models [1][4][7]. Group 1: Intelligent Manufacturing Achievements - The excavator factory has been recognized as one of the first 15 pilot-level intelligent factories in China, achieving a production cycle of just 6.5 days from steel plate to complete machine, with an excavator rolling off the line every 6 minutes [1][8]. - The factory employs over 61 highly flexible intelligent production lines, with an automation rate exceeding 85%, and has implemented a comprehensive data collection and traceability system [2][3]. - The use of advanced robotics and automated guided vehicles (AGVs) has streamlined operations, reducing production times significantly, such as cutting down the logistics time from 30 minutes to 9 minutes [3][4]. Group 2: Shared Manufacturing Model - Zoomlion has developed a unique collaborative shared manufacturing model that integrates multiple factories, allowing for resource optimization and improved material utilization rates exceeding 90% [5][6]. - The factory's design allows for cross-product collaboration, enabling rapid response to fluctuating market demands by reallocating excess capacity among different product lines [5][6]. - The shared model has led to a 15% reduction in construction costs and enhanced the company's resilience against market fluctuations [5][6]. Group 3: Transformation of Business Model - The factory has shifted from a traditional "produce to stock" model to a more responsive "produce to order" model, allowing for customized production based on real-time customer demands [7][8]. - This transformation enables the factory to fulfill personalized orders within two weeks, providing a competitive edge in the market [7][8]. - The experience gained from this intelligent manufacturing setup is being shared globally, with over 20 intelligent factories and 200 production lines adopting similar solutions [7][9]. Group 4: Future Directions - Zoomlion plans to further integrate artificial intelligence and robotics into its manufacturing processes, aiming to enhance the application of smart technologies in industrial settings [8][9]. - The company is committed to continuous innovation in common technologies and processes, expanding its shared production model across its entire range of excavators [9].