“十四五”期间我国电石行业转型升级取得积极进展

Core Viewpoint - The "14th Five-Year Plan" period is a critical stage for the transformation and upgrading of China's calcium carbide industry, focusing on high-quality development through technological innovation and green, intelligent, and intensive growth strategies [1] Group 1: Industry Structure Optimization - The calcium carbide industry has implemented supply-side structural reforms, resulting in the elimination of 4.3 million tons of outdated capacity and the addition of 6.3 million tons of quality capacity, increasing total capacity from 40 million tons in 2020 to 42 million tons by 2024 [2] - The industry’s operating rate improved to 78% in 2021, with production rising from 28.88 million tons to 31.08 million tons, a growth of 7.6% [2] - The number of industry enterprises decreased from 120 to 116, with average capacity per enterprise increasing by 8.7% to 36.2 thousand tons [2] Group 2: Regional Layout and Industry Clusters - The Northwest region has formed an industrial cluster centered around Inner Mongolia, Xinjiang, Ningxia, Shaanxi, and Gansu, with a projected production of 26.73 million tons by 2024, accounting for 86% of the national total [3] - Leading enterprises are establishing integrated industrial chains from coal to electricity to calcium carbide and downstream chemical products, enhancing resource efficiency and energy utilization [3] Group 3: Digital Transformation and Production Efficiency - The industry is prioritizing digital transformation to enhance competitiveness, with companies like Zhongtai Chemical and Shandong Xinfeng deploying intelligent control systems to optimize production processes [4] - Automation technologies, including robotic systems and smart transport, have been widely adopted, improving single-job efficiency by over 50% [5] Group 4: Technological Innovations - Significant breakthroughs in core processes have been achieved, including the industrial application of key technologies for resource recycling and energy efficiency [6] - Mainstream equipment operation rates have improved to over 98.5%, with advanced equipment reaching a new high of 99.8% [6] Group 5: Green and Low-Carbon Development - The industry is accelerating its green transformation, with average energy consumption expected to drop below 850 kg of standard coal per ton of calcium carbide by the end of the "14th Five-Year Plan" [7] - Seven companies have been recognized as national green factories, contributing to the establishment of a green manufacturing system [7] Group 6: Safety Enhancements - The deployment of smart management systems for safety production has significantly improved fault detection and risk prevention capabilities, leading to a notable decrease in major accidents [9] - The implementation of intelligent safety monitoring devices has effectively reduced risks associated with high-temperature and hazardous environments [9]