胜利石油工程公司重塑物资质量管理新生态

Core Viewpoint - The company has significantly improved its material quality management system, achieving a 19% reduction in material quality issues and establishing a comprehensive control matrix for various types of materials, emphasizing that "essential safety originates from quality" [1][4]. Group 1: Five-Level Control System - The company has transitioned from a reliance on uniform standards to a differentiated approach in material quality control, implementing a "five-level control" matrix that categorizes materials into 39 types of personal safety materials, 32 types of critical production materials, 62 types of key controlled materials, 78 types of important concern materials, and general acceptance materials [2]. - A detailed "Five-Level Control System Directory and Acceptance Standards" has been developed to provide standardized guidelines for quality control throughout the entire process [2]. - The five-level matrix clarifies responsibilities and enhances precision in measures, ensuring that critical production materials undergo stringent management [2]. Group 2: Institutional Foundation - The company is continuously iterating its institutional framework to strengthen the foundation of material quality management, revising key regulations related to material supply quality management, equipment material supervision, and acceptance [3]. - A comprehensive system has been established to address supplier management challenges, integrating core regulations with supporting measures to enhance clarity and operational efficiency [3]. - The material management center has identified 35 key risk points across the process from demand planning to acceptance supervision, improving execution efficiency through clear responsibility assignments [3]. Group 3: Closed-Loop Control - The company emphasizes proactive risk management by implementing a closed-loop control system for material quality, conducting thorough inspections of procurement materials, especially those related to personal safety [4]. - A specialized team has been formed to address identified issues, ensuring that corrective actions are taken and monitored effectively [4]. - The company has completed quality audits for 11 suppliers, enhancing supplier quality and establishing a solid foundation for safety [4]. Group 4: Targeted Empowerment - The company has initiated targeted training programs to enhance practical understanding of material quality control, focusing on real-world applications and problem-solving [5]. - Training sessions have significantly improved the understanding of quality control points among participants, addressing over 20 practical issues [5]. - Future plans include deepening the integration of quality management with digital technologies to enhance material assurance capabilities [5].