Suzuki rolls out AI-based work analysis software ‘Ollo Factory’

Core Insights - Suzuki Motor Corporation has initiated the deployment of "Ollo Factory," an AI work analysis platform, as part of its Suzuki Smart Factory program, starting with the Sagara Plant in July 2025 and expanding to the engine line in December 2025 [1][2]. Group 1: Digital Transformation and Production Efficiency - The rollout of "Ollo Factory" is a crucial step in Suzuki's efforts to digitalize production, enhance real-time monitoring, and improve training and quality control at its domestic facilities [2]. - The platform aims to make variations in work processes visible and to standardize the techniques of experienced operators, thereby increasing work efficiency and ensuring consistent quality [2][3]. - "Ollo Factory" features real-time anomaly detection to identify issues like missed screw tightening, which helps prevent defective products from leaving the plant [3]. Group 2: Strategic Goals and Future Plans - Ollo CEO Kento Kawai emphasized that the strengths of "Ollo Factory," including automatic work manual creation and efficient newcomer training, align well with Suzuki's manufacturing needs [4]. - Suzuki plans to gradually implement the software across all its production sites in Japan and assess its effectiveness before considering deployment at overseas locations to enhance global quality and productivity standards [5][6]. - The company views its Japanese factories as "mother production bases" that showcase technology and manufacturing expertise to the wider group [6]. Group 3: Continuous Improvement and Quality Management - Suzuki is committed to advancing digital tools and improving quality management through the Suzuki Smart Factory initiative [7]. - The company is addressing chronic defects that occur infrequently by exploring the effectiveness of real-time detection of critical work points within the takt time, with solutions proposed by Ollo [7].