Xin Lang Cai Jing·2025-12-25 12:40Core Viewpoint - The engineering machinery industry is undergoing a profound transformation towards intelligent and digital manufacturing, with Zoomlion actively embracing technological changes to integrate advanced technologies such as RFID, IoT, big data, and artificial intelligence into the entire production process of excavators, establishing an efficient, precise, and flexible smart factory. On November 27, Zoomlion's excavator factory was successfully included in the first batch of 15 pilot smart factories by the national government at the 2025 World Intelligent Manufacturing Conference [1][5]. Group 1: Technology Integration - The comprehensive application of RFID technology is a core highlight of Zoomlion's smart excavator factory, addressing issues such as component traceability, production transparency, and material delivery delays that have historically hindered production efficiency [2][6]. - Each core component is equipped with a dedicated RFID tag, allowing for real-time tracking of component information from the moment of storage, thus ensuring precise traceability throughout the component's lifecycle [2][6]. - In the assembly phase, workers can quickly read component information using handheld devices or fixed readers, effectively avoiding assembly errors and ensuring accurate matching with work orders [2][6]. Group 2: Advanced Production Systems - Zoomlion has integrated various cutting-edge technologies to create a comprehensive intelligent production system, including industrial robots for precise welding and intelligent painting robots that enhance consistency while reducing waste and environmental pollution [3][7]. - IoT technology enables real-time data collection and analysis of equipment operation parameters and fault information, allowing for automatic alerts and maintenance suggestions, significantly reducing equipment failure rates and improving utilization [3][8]. - A big data analysis platform optimizes production processes and predicts market demand changes, providing scientific support for production planning and product development [3][8]. Group 3: Efficiency and Quality Improvements - The establishment of the smart factory has led to significant efficiency gains, with per capita output increasing by over 30% and product delivery cycles shortened by 20%, effectively meeting market demands for rapid excavator delivery [4][8]. - The quality of products has improved substantially, with a significant increase in the first-pass qualification rate of excavators and a continuous rise in customer satisfaction due to precise detection and traceability systems [4][8]. - Cost control has been enhanced through intelligent scheduling that reduces material waste, smart maintenance that lowers repair costs, and big data optimization that minimizes redundant production processes, achieving the goal of cost reduction and efficiency improvement [4][8]. Group 4: Industry Implications - Zoomlion's use of RFID and other technologies to build a smart excavator factory represents a crucial step in the company's transformation and serves as a model for the intelligent development of the engineering machinery industry [4][9]. - The engineering machinery industry is currently facing trends towards green, low-carbon, and high-end intelligent development, and Zoomlion's practices demonstrate that technological innovation and industrial integration can effectively address industry challenges and promote sustainable growth [4][9].