智能工厂按下装备研制“加速键”

Core Insights - The article highlights the advancements in the Chengdu Aircraft Industrial Group's "black light factory," which utilizes advanced manufacturing technologies to enhance efficiency and quality in aerospace equipment production [1][2][3]. Group 1: Manufacturing Efficiency - The "black light factory" operates with significantly reduced labor, requiring only one-tenth of the original workforce to maintain 24/7 operations, showcasing a shift from a 2:1 or 3:1 worker-to-machine ratio to an average of 3 to 4 machines per worker [1][3]. - The factory has achieved a 96% equipment availability rate through predictive maintenance, which has transformed the production process by minimizing downtime and enhancing responsiveness to production demands [3][4]. Group 2: Flexible Assembly - The factory has developed a highly flexible assembly model that allows for the adaptation to various aircraft components and production requirements, enabling real-time adjustments to assembly processes [4]. - This flexibility is supported by advanced human-machine collaboration, allowing the assembly line to dynamically adjust to changes in production tasks and worker input [4]. Group 3: Intelligent Inspection - The implementation of AI technologies in the inspection process has led to a digital inspection rate of 82%, significantly improving the efficiency and traceability of quality control measures [5]. - Automated measurement systems have streamlined the inspection workflow, allowing for rapid data collection and reporting, which enhances overall product quality and reduces manual labor [5]. Group 4: Future Developments - The company aims to further enhance its smart factory capabilities by integrating more AI applications, digital twins, and interconnected production elements, striving for a leading position in intelligent manufacturing [6].