产学研协同破解燃气轮机制造难题

Core Insights - The project "Development and Application of Manufacturing Technology for the First Domestic 300 MW F-Class Heavy Gas Turbine" has won the Special Prize for Excellent Projects in Shanghai's Industry-Academia-Research Cooperation, marking a significant leap from "catching up" to "keeping pace" in the core manufacturing technology of heavy gas turbines in China [1] Group 1: Project Overview - The first domestic 300 MW F-Class heavy gas turbine consists of over 50,000 components and is widely used for ground power generation and grid peak shaving, achieving an energy utilization efficiency close to 60%, compared to approximately 45% for traditional coal-fired power plants [1] - The Shanghai Turbine Factory, leveraging over 70 years of high-end equipment manufacturing experience, led the project and coordinated resources across the industry chain to tackle multi-disciplinary challenges in the manufacturing process [1][2] Group 2: Technical Challenges and Innovations - The project faced significant technical challenges, requiring innovative breakthroughs in manufacturing processes due to the use of new materials and structures, with high precision and assembly requirements [2] - A total of 90 key technical challenges were transformed into specific research topics, with collaboration established with universities and research institutions to address these issues [2][3] Group 3: Collaboration and Results - The collaboration between Shanghai Turbine Factory and Shanghai Jiao Tong University led to the establishment of the "Advanced Materials and Intelligent Manufacturing Joint Research Center," facilitating seamless integration of production line issues into academic research [2] - The partnership resulted in the acquisition of over 15,000 foundational data points on key material cutting performance and the establishment of a knowledge platform for typical component cutting processes, improving processing efficiency by over 30% [3]