枞阳海螺建成“卓越级智能工厂”

Core Insights - The Ministry of Industry and Information Technology has announced the "2025 Excellent Intelligent Factory Project List," with Zongyang Conch Cement recognized for its "Data Full Process Closed Loop Optimization Intelligent Cement Factory" project [2] Group 1: Intelligent Factory Features - Zongyang Conch Cement has transformed the traditional image of the cement industry by implementing advanced technologies such as AI and industrial internet, creating a fully integrated data closed-loop system covering mining, manufacturing, quality, energy, and logistics [2] - The factory utilizes a "cloud-edge-end" collaborative architecture with 208 AI models, enabling over 10,000 devices to connect and communicate, supported by 368 data standards and 400 key performance indicators for intelligent decision-making [2] Group 2: Technological Applications - In mining, the company has developed an unmanned driving system for large mining trucks and loaders, completing the automation of 10 trucks and 3 loaders, which will transform operational modes through "automation replacing labor" [2] - The production control room employs model predictive control technology to optimize key parameters, achieving an online rate exceeding 99% and reducing average coal consumption per ton of clinker by 1.07%, significantly enhancing production stability [3] Group 3: Quality Control and Equipment Management - The intelligent quality control system automates the entire process from sampling to analysis and formulation, achieving an accuracy rate of over 86% in strength prediction and allowing real-time adjustments to reduce quality fluctuations [3] - The equipment management system monitors critical equipment in real-time and performs predictive diagnostics, significantly lowering the risk of unplanned downtime by automatically generating maintenance work orders [3] Group 4: Logistics and Efficiency - The supply and logistics system automates the entire process from e-commerce ordering to vehicle entry and loading control, enhancing efficiency while eliminating human errors [3] - Since the project's implementation, Zongyang Conch Cement has reported an approximate 11.1% increase in production efficiency, with 100% of key equipment being digitized and connected [3] Group 5: Future Outlook - The company aims to further integrate technologies like digital twins and artificial intelligence, continuously advancing energy conservation, carbon reduction, and green production towards the goals of a "zero-carbon factory" and a "leading world-class factory" [3]