Rockwell Automation Digital Twin Technology Accelerates Project Delivery and Cuts Costs for Brazil-based Falcare Industrial Equipment

Core Insights - Rockwell Automation has successfully implemented digital twin technology for Falcare Industrial Equipment in Brazil, resulting in significant time savings, improved project accuracy, and reduced operational costs [1] Group 1: Project Implementation and Benefits - Falcare Industrial Equipment aimed to enhance project reliability and reduce time-consuming physical testing due to increasing pressure to shorten sales cycles and eliminate field implementation rework [1] - The adoption of Rockwell Automation's Emulate3D™ technology allowed Falcare to simulate mechanical behavior before machine construction, leading to improved sustainability, energy efficiency, and operational predictability [1] - The integration of digital simulation and virtual commissioning tools resulted in a 60% faster project execution, enabling quicker customer previews and accelerated delivery timelines [1] Group 2: Technological Advancements - Falcare faced limitations with alternative tools, including restricted modeling capacity and inadequate mechanical-automation integration, which were resolved by Emulate3D™ [1] - The technology provided seamless integration between mechanics and controls, allowing for a dynamic and highly accurate digital representation of the entire system [1] - This innovative approach replaced traditional prototype testing with immersive digital simulation, enhancing post-sales support and providing greater visibility into system behavior [1] Group 3: Industry Impact - The collaboration between Falcare and Rockwell Automation sets a new standard for intralogistics engineering in Brazil, as few companies currently utilize virtual commissioning with control logic emulation [1] - The ability to confidently demonstrate system performance early in the sales cycle positions Falcare to deliver faster, greener, and more reliable automation solutions [1]