搜狐家居探访威法智造基地：标准化+智能化，破解家居定制难题

Core Insights - The custom home furnishing industry is facing a dual dilemma of balancing scale and personalization, as well as quality and delivery efficiency, with the Weifa Zhongshan manufacturing base providing a potential solution [1][3][23] - The intelligent transformation of the home furnishing manufacturing industry has shifted from an option to a necessity, yet most companies remain at the initial stage of purchasing smart equipment, with few achieving full-chain digital collaboration [1][3] Industry Overview - The custom home furnishing market in China is projected to exceed 500 billion yuan in 2024, but the average delivery cycle remains at 45 days, with an order punctuality rate below 70% [3][5] - Consumer demand for personalized design is increasing, creating a sharp contradiction with the efficiency bottlenecks of traditional production models [3] Weifa Zhongshan Manufacturing Base - The Weifa Zhongshan manufacturing base features eight flexible intelligent production lines with an annual capacity of 100,000 high-end custom home furnishing products, serving as Weifa's only production base nationwide [5] - The base aims to address three major industry pain points: the difficulty of implementing personalized design, ensuring extreme quality, and achieving stable delivery [5][19] Digital Transformation - The base acts as a "digital nerve center," connecting front-end design, mid-tier supply chain, and back-end services through an IoT system that synchronizes store orders, material inventory, and production progress [7] - A state-of-the-art laboratory, covering 800 square meters and recognized by the China National Accreditation Service for Conformity Assessment (CNAS), serves as a quality control barrier [8][10] Quality Control - The laboratory employs over 20 advanced testing devices and adheres to ISO/IEC 17025 standards, covering key indicators such as formaldehyde and VOC emissions [10][13] - The quality control process includes physical and chemical testing of new materials, a dual inspection system for imported materials, and extreme testing of finished products, achieving a product pass rate of 99.81% [13][19] Efficiency Improvement - Weifa has implemented a full-chain digital system, including a digital middle platform, MES production execution system, WMS intelligent warehousing system, and BI data platform, significantly improving production efficiency [16][18] - The design-to-production error rate has been reduced from an industry average of 3% to below 0.5%, and the order delivery cycle has been compressed from 45 days to 20 days, with punctuality increasing from 65% to 95% [18] Lean Production - Weifa's core competitiveness lies in integrating lean production thinking into its intelligent system, addressing the challenge of balancing front-end personalization with back-end standardization [19] - The establishment of a product system with over 15,000 standard modules meets 85% of customization needs, allowing for efficient production on the back end [19][22] Environmental Sustainability - The base employs an intelligent energy consumption monitoring system and has invested in photovoltaic facilities to cover 40% of its annual electricity consumption [21] - The cutting waste ratio has been reduced from 15% to 8%, and the use of imported paint-free boards has enabled green production alongside efficient manufacturing [21] Conclusion - The practices at Weifa Zhongshan manufacturing base provide key insights for the intelligent transformation of the home furnishing industry, emphasizing user-centric transformation, the importance of standardization for personalization, and the equal significance of upgrading human capabilities alongside equipment [22][23]