众多车企竞逐的“再制造”，究竟是什么“秘密武器”？

Core Insights - Remanufacturing is emerging as a "secret weapon" for cost reduction and efficiency enhancement in the automotive industry, with companies like Scania integrating reusable components into their production lines [3][4] Group 1: Definition and Process of Remanufacturing - Remanufacturing involves a systematic process of "industrial rebirth" for used automotive parts, which includes disassembly, deep inspection, and technical reconstruction to restore and enhance performance [4][5] - The remanufactured engine can achieve over 95% of the performance of a new one, with the same warranty standards, showcasing the high quality of remanufacturing technology [4] Group 2: Comparison with Traditional Methods - Unlike traditional repairs that focus on fixing specific faults, remanufacturing aims for functional reuse of components, achieving higher resource utilization [5] - The remanufacturing process for gearboxes can recover over 80% of materials and reduce energy consumption by 60%, while cutting carbon emissions by 50% [5] Group 3: Global Market Trends - In the U.S., a market-driven approach has led to a complete remanufacturing industry chain, with around 12,000 dismantling companies and 20,000 remanufacturing firms, achieving an 80% reuse rate for entire vehicles [6] - Japan's regulatory framework mandates vehicle manufacturers to establish recycling channels, resulting in a 35% penetration rate of remanufactured parts in the aftermarket, with costs 40% lower than new parts [7] - Germany focuses on high-end remanufacturing technologies, achieving a 98% yield rate for remanufactured parts through advanced automation and AI [9] Group 4: Strategic Value for Companies - Remanufacturing is becoming a crucial profit growth point for automotive companies, contributing 15%-20% of after-sales profits, with remanufactured motors costing only 50% of new ones but yielding a 35% gross margin [11] - The remanufacturing sector is positioned as a solution to resource utilization challenges, significantly increasing material recovery rates and reducing reliance on natural resources [10][11] - As the automotive industry shifts from growth to sustainability, remanufacturing is seen as a key strategy for companies to enhance their competitive edge and contribute to a greener economy [11]