从潜力到生产力:消失模铸造接棒新国标轻量化需求
3 6 Ke·2025-12-08 10:34

Group 1 - The core viewpoint of the news is the introduction of new regulations by the National Certification and Accreditation Administration of China, which mandates that the plastic content in electric bicycles must be limited to below 5.5%, driving a shift towards lightweight materials like magnesium and aluminum in the industry [2][23]. - The new regulations are expected to accelerate the adoption of lost foam casting technology, which allows for near-net-shape manufacturing of complex thin-walled components, aligning with the industry's demand for precision and efficiency [2][3]. - Companies like Shenyue Casting, which have been in the industry for nearly 30 years, are successfully applying lost foam casting technology to meet the needs of international clients such as Delphi, Bosch, and BMW, indicating a shift towards large-scale application and value validation of this green casting process [2][3]. Group 2 - The lost foam casting technology is recognized for its potential in reducing material waste and processing costs, but its application has been limited due to technical bottlenecks and high initial investment [3][21]. - Recent policy changes and the urgent demand from sectors like new energy vehicles and aerospace are driving the need for complex thin-walled components, which perfectly match the advantages of lost foam casting technology [3][26]. - The industry is witnessing a rapid transition from potential to productivity, with lost foam casting technology gaining attention from capital and industry as a key driver for industrial transformation [3][35]. Group 3 - The lost foam casting process involves several critical steps, including the creation of high-precision foam patterns, integration of models, application of refractory coatings, and the use of vacuum conditions for pouring molten metal, all of which are essential for achieving high-quality castings [6][8][10]. - The technology relies on a "triangle" of key elements: the choice of pattern materials, the performance of coatings, and the precise control of process parameters, which are crucial for the success of the casting process [12][13][17]. - Despite its advantages, the industry faces challenges such as the need for high-performance materials and coatings, as well as the complexity of process control, which are critical for overcoming existing technical barriers [15][19][28]. Group 4 - The Chinese lost foam casting market is characterized by a large consumer base and is expanding due to the increasing adoption of this technology across various industries, particularly in the automotive sector, which accounts for approximately 45-50% of the market [22][24]. - The electric bicycle sector is emerging as a new growth point for lost foam casting, driven by new national standards that promote lightweight and high-end product upgrades, creating opportunities for companies skilled in producing complex metal structures [23][24]. - The market is projected to grow significantly, with estimates indicating that the lost foam casting market in China has reached hundreds of billions and continues to expand steadily, reflecting strong downstream demand and the technology's penetration into traditional casting processes [24][26]. Group 5 - The growth of the lost foam casting industry is driven by stringent environmental policies, cost efficiency, and the structural upgrade of downstream industries, particularly in the context of the "dual carbon" strategy [26][27]. - Leading companies in the industry, such as Shenyue Casting, are leveraging the lost foam casting process to achieve production efficiency while adhering to green manufacturing principles [26][27]. - The industry is also facing challenges related to the adoption of new technologies, as many manufacturers remain unfamiliar with lost foam casting, which can lead to decision-making risks and concerns about dependency on leading suppliers [28][29]. Group 6 - The supply chain for the lost foam casting industry in China is becoming more complete, with a network that includes upstream materials and equipment, midstream casting services, and downstream applications [29][30]. - While basic materials and equipment have largely been localized, high-end materials and precision equipment still rely on imports, which can limit the overall advancement of the industry [29][30]. - The interaction between high-end manufacturing demands and technological innovation is creating a positive feedback loop that drives continuous improvement across the entire supply chain [30][31]. Group 7 - The future growth of the lost foam casting market will depend on quality transformation and efficiency improvements rather than just capacity expansion, with a focus on integrating digital and intelligent technologies [32][33]. - The demand for high-performance, lightweight materials in sectors like new energy vehicles and aerospace is expected to create new market opportunities for lost foam casting technology [32][35]. - The industry is moving towards a collaborative ecosystem where the ability to innovate across the supply chain will be a key competitive advantage [33][35].