每15秒下线一台空调!记者实探格力金湾智能制造工厂→

Core Viewpoint - Gree Electric's Jinwan Intelligent Manufacturing Factory has been recognized as a leading smart factory in China, achieving significant automation and digitalization milestones in air conditioning production [1][6]. Group 1: Factory Achievements - The Jinwan factory has set a record of producing one air conditioner every 15 seconds, with a 100% digital coverage rate and over 80% overall automation rate [1][6]. - The factory has reduced the workforce on the production line from over 70 to approximately 20 by automating 86 out of 103 processes [2][6]. - AI-driven quality inspection has replaced manual checks, ensuring that each air conditioner undergoes automated testing of 16 critical indicators before leaving the production line [2][5]. Group 2: Technological Integration - Gree has developed industrial robots capable of handling loads from 1 kg to 600 kg, with over 2,000 units deployed in the Jinwan factory [3][7]. - The factory utilizes a comprehensive data management system that integrates real-time data collection, quality traceability, and intelligent material distribution [2][4]. - The establishment of an industrial internet platform has facilitated the interconnection of various systems, allowing for real-time monitoring of production metrics [4][5]. Group 3: Investment and Production Capacity - The total investment for the Jinwan factory is 15 billion yuan, with an annual production capacity of 12.3 million units and an expected annual output value of 18 billion yuan [6]. - The first phase of the project, with an investment of 5 billion yuan, has already achieved breakeven in its first year of operation [6]. Group 4: Future Plans and Replication - Gree plans to replicate the Jinwan factory model across 13 other air conditioning bases in various cities, enhancing its smart manufacturing capabilities [7]. - The upcoming third production line at the Jinwan factory aims to achieve full automation and 100% unmanned operation, expected to be operational by the end of this year or early next year [7].