无人化场景无处不在——中石化宁波镇海炼化智能化生产线见闻

Core Viewpoint - The Ministry of Industry and Information Technology has announced the first batch of 15 leading smart factories in China, with Sinopec's Ningbo Zhenhai Refining & Chemical Company being the only refining enterprise included in the list [1]. Group 1: Smart Factory Development - Ningbo Zhenhai Refining is Sinopec's largest integrated refining and chemical enterprise, leveraging digital technology to drive business transformation and continuously upgrade its smart factory [1]. - The company has implemented a health management platform that monitors over 800,000 devices, conducting three rounds of health checks daily, which enhances efficiency and reduces reliance on manual inspections [2][3]. - The health management platform provides tailored data views for each equipment operator, significantly improving problem diagnosis and operational rhythm [3]. Group 2: Digital Twin Technology - The establishment of a digital twin factory allows for the creation of a highly accurate three-dimensional virtual mirror of the real factory, synchronizing equipment status and production processes in real-time [4]. - This digital twin system aids in emergency management and is deeply integrated into daily production, optimizing production parameters and improving product quality and execution efficiency [4][5]. Group 3: Automation and Robotics - The company has introduced unmanned inspection robots that monitor critical areas, enhancing safety and operational efficiency by covering hard-to-reach spots [6][7]. - Automation extends to various operations, including real-time monitoring of electrical equipment and automated control of processes, reducing the need for manual intervention [8]. Group 4: Digital Management and Logistics - The logistics management system has improved efficiency by 40%, reducing the waiting time for trucks from one day to under one hour through automated processes [9]. - The production command center displays real-time operational dynamics across the 23.1 square kilometer site, allowing for remote control and management of all equipment [9]. Group 5: Economic Impact - The implementation of smart factory technologies has led to significant improvements in production levels and labor efficiency, generating over 200 million yuan in annual benefits and increasing labor efficiency by more than 50% [10]. - The company aims to further enhance production efficiency and safety by leveraging advanced AI models and platforms in future operations [10].