新春走基层 | “闯关夺隘”再冲刺

Core Viewpoint - The company has successfully transformed its production line from furnace-rolling to direct-rolling, achieving significant efficiency improvements and cost savings in steel production [2][4]. Group 1: Production Efficiency - The new direct-rolling production line can process steel from slab to finished product in just 34 seconds, showcasing high efficiency [2][9]. - The transformation from furnace-rolling to direct-rolling eliminates the heating furnace process, reducing gas consumption and preventing slab burn loss, saving over 150 yuan per slab [2][9]. - The overall rolling line speed has increased by approximately 2 meters per second, now stabilizing at 12.5 meters per second [2][10]. Group 2: Technological and Operational Improvements - Continuous optimization of die design and rolling processes has led to a significant reduction in changeover times, with slot and die change times now controlled within 15 minutes and 60 minutes, respectively [2][10]. - Close collaboration between steelmaking and continuous casting processes has minimized waiting times for slabs, enhancing production flow [10]. Group 3: Employee Engagement and Performance - The company implements a performance-oriented approach where value creators share in the value, fostering employee motivation through a piece-rate compensation system and internal market simulations [10]. - The company aims to reduce rolling costs by an additional 20 yuan per ton this year, emphasizing a commitment to lean management and continuous improvement [4][10].