Core Viewpoint - The article discusses the challenges faced by the nylon manufacturing industry due to traditional water boiling methods and introduces innovative solutions that enhance product quality and operational efficiency [2][5][9]. Group 1: Pain Points of Traditional Water Boiling Method - Surface defects are common, with products often showing white spots and water stains, especially in complex parts, necessitating extensive manual cleaning [5][6]. - The moisture content is difficult to control, leading to inconsistent mechanical properties and potential product failures, particularly in colder seasons [6][8]. - The energy consumption and environmental costs are high due to the need for continuous heating of large volumes of water, and wastewater treatment adds further financial burdens [7][8]. - Heavy reliance on manual labor for various processes increases operational costs and limits competitiveness in the industry [8]. Group 2: Technological Breakthroughs - The modern nylon humidification and toughening box utilizes three key technological innovations, including precise temperature and humidity control, ensuring uniform conditions for nylon treatment [9][11]. - An intelligent toughening system allows for automated operation with the ability to store multiple programs, significantly reducing the need for manual intervention [12]. - A closed-loop water-saving design processes tap water into clean steam, achieving over 70% water savings and eliminating wastewater discharge [13]. Group 3: Practical Benefits and Value Enhancement - The toughness of nylon can increase by up to 8 times when adequately humidified, addressing the industry's issues with brittleness and breakage [16]. - Moisture content can be precisely controlled within a range of 1%-3%, ensuring consistent product quality throughout the year [17]. - The surface of treated products is clean and free of stains, allowing for direct packaging without additional cleaning, which is crucial for high-quality applications [18]. - Energy consumption and labor costs are significantly reduced, with operational power dropping to 20% of rated power after 30 minutes and labor needs decreasing by 80% [19]. Group 4: Company Background and Future Directions - Shanghai Jianhu Instrument Equipment Co., Ltd. has 20 years of experience in environmental testing equipment and has successfully applied advanced temperature and humidity control technologies to nylon processing [21]. - The company has established a global service network and collaborated with major corporations, enhancing its reputation and market reach [21]. - Future developments will focus on digital twin technology for predictive control and a multi-material adaptation platform for specialized nylon types [22][23]. - The aim is to achieve a zero-emission closed-loop system, aligning with global sustainability trends in the nylon industry [24].

Core Viewpoint - The traditional nylon processing method, specifically the water boiling technique, presents significant challenges in terms of energy consumption, product quality, and labor dependency, necessitating innovative solutions to enhance efficiency and sustainability [2][4][8]. Group 1: Pain Points of Traditional Water Boiling Method - Surface defects are a major issue, with nylon products often exhibiting white spots, water stains, and crystallization residues after treatment, particularly in complex parts [5]. - The uncontrollable moisture content poses risks, as nylon's hydrophilic nature leads to variable mechanical properties, resulting in potential customer complaints about product breakage [6]. - The high energy consumption and environmental costs associated with boiling water for treatment are substantial, with wastewater containing harmful additives posing additional environmental challenges [7]. - The reliance on intensive manual labor for the entire post-processing stage increases operational costs and reduces competitiveness in the market [8]. Group 2: Technological Innovations in Nylon Processing - The modern nylon humidification and toughening box introduces three key technological innovations that revolutionize the traditional boiling process, including precise temperature and humidity control [9]. - The intelligent toughening system allows for automated operation with the capability to store multiple programs, significantly reducing the need for manual intervention [12]. - The closed-loop water-saving design achieves over 70% water savings compared to traditional methods, with a steam utilization rate exceeding 95%, eliminating wastewater discharge [13].