催化剂国产化
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广东石化聚丙烯装置试用国产催化剂
Zhong Guo Hua Gong Bao· 2025-12-02 04:26
Core Insights - Guangdong Petrochemical has successfully completed the trial of domestically produced catalysts in its 200,000 tons/year polypropylene unit, producing the medium melt impact polypropylene product K8009, meeting all quality standards [1] - The company aims to reduce production costs and enhance supply chain security by promoting the localization of catalysts, which have previously relied on expensive imports [1][2] Group 1: Production and Technology - The 200,000 tons/year polypropylene unit utilizes the Japanese JPP company's Horizone process technology, capable of producing 55 grades of products including homopolymers and various copolymers [1] - The unit has previously used imported catalysts, which, while stable in performance, posed high costs and procurement risks due to reliance on a single supplier [1] Group 2: Catalyst Localization Efforts - The company has made significant progress in the localization of catalysts, with successful trials of domestically produced catalysts for low melt copolymer K8003 in late July, receiving positive market feedback [1] - The next steps involve closely monitoring downstream customer usage of the domestically produced catalysts to gather data and experience for a full replacement of imported catalysts [2]
中化西南院甲醇合成催化剂媲美进口 顺利通过性能标定
Zhong Guo Hua Gong Bao· 2025-08-25 02:29
Core Viewpoint - The XNC-98-5 large methanol synthesis catalyst developed by Sinochem Southwest Chemical Research and Design Institute has successfully passed performance validation after nearly three years of use in a 1.83 million tons/year methanol plant of China Energy Group, indicating a successful domestic replacement of imported catalysts [1][4]. Group 1: Catalyst Performance - The catalyst has shown superior performance in key indicators such as bed pressure drop, MTO methanol quality, and purified gas consumption compared to imported catalysts [1][4]. - During the final 72-hour assessment period, the catalyst met design and technical protocol requirements for methanol production, including purified gas consumption per ton of methanol, methanol yield, and important operational parameters [4]. - The catalyst maintained excellent methanol conversion rates, selectivity, and thermal stability, with operational temperature and pressure below design values, achieving a lifespan target of at least three years [4]. Group 2: Industry Context - Historically, China's large methanol plants have relied on imported methanol synthesis technology and catalysts, with over 40 million tons of capacity built or under construction using Davy radial water-cooled tower technology [4][5]. - The Sinochem Southwest Institute began research on low-pressure methanol synthesis technology and catalysts in the late 1970s and has been developing large-scale catalysts since 2008 to meet the industry's needs for domestic alternatives [5]. - The catalyst was first used in the China Energy Group's methanol plant in September 2022, following two cycles of using imported catalysts since the plant's commissioning in 2016 [5].
吉林石化膜料再添“新成员”
Zhong Guo Hua Gong Bao· 2025-08-12 02:09
Core Viewpoint - The Jilin Petrochemical Ethylene Plant has successfully transitioned to using the domestically produced catalyst BCE-H100, achieving cost reductions and product quality improvements in the production of PE-HD 5025F film material [1] Group 1: Product Transition - The plant has completed the transition to producing PE-HD 5025F film material using the domestic catalyst, which has resulted in successful product blow molding and compliance with quality standards [1] - PE-HD 5025F is characterized by high molecular weight and bimodal properties, offering excellent hardness, toughness, impact strength, and processing performance, making it suitable for shopping bags, handbags, and packaging films [1] Group 2: Cost Reduction and Efficiency - The use of the domestic catalyst has led to a cost reduction of over 1.8 million yuan per ton, enhancing the economic viability of the production process [1] - The transition has significantly improved cost efficiency and has provided valuable experience for further promoting the localization of catalysts [1] Group 3: Market Competitiveness - The introduction of high-end film material varieties has optimized the product structure and strengthened market competitiveness [1] - The successful transition involved thorough communication with the catalyst manufacturer and meticulous planning to ensure a smooth production process [1]