钢铁全流程数智化精益质量管理
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乌海市包钢万腾钢铁有限责任公司: 钢铁全流程数智化精益质量实践
Zhong Guo Zhi Liang Xin Wen Wang· 2025-09-12 06:59
Core Viewpoint - The company has established a comprehensive intelligent quality management system for the entire steel manufacturing process, significantly improving data usage efficiency and quality defect rates while achieving substantial financial benefits for the construction steel industry [1][2]. Group 1: Quality Management System - The company has built a three-dimensional model of "intelligent drive + standard guidance + management innovation," leading to over 75% improvement in data usage efficiency and a 60% reduction in quality defect risks [1]. - The quality qualification rate of H-beams has increased from 97.9% to a maximum of 99.98%, with cumulative benefits of 270 million yuan from 2023 to 2024 [1]. Group 2: Data and Process Optimization - A big data platform has been developed for real-time collection and analysis of quality data throughout the manufacturing process, enhancing quality prediction and process control accuracy [2]. - The company has implemented a full-process quality traceability system, breaking down information silos between processes [2]. Group 3: Team and Culture Development - A specialized team has been formed, encompassing quality inspection, system auditing, and problem analysis, to ensure a clear quality responsibility system with full participation and layered accountability [2]. - The company promotes a culture of continuous improvement and quality awareness through training and case sharing, embedding the "zero defects" philosophy into daily operations [2].