介电树脂固化监测仪DEA

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德国耐驰:树脂基复材在线固化监测与智能化生产控制
DT新材料· 2025-08-27 16:04
Core Viewpoint - The article emphasizes the innovative solutions provided by NETZSCH in the polymer and polymer-based composite processing industry, particularly through the application of their sensXPERT technology in Airbus's manufacturing processes [2][6]. Group 1: Industry Challenges - Various industries, including automotive and aerospace, face similar challenges such as reducing production cycles, increasing yield, and dynamically controlling each product [3]. - The increasing use of thermosetting plastics and composites in high-performance parts production necessitates customized resin and formulation materials, which introduces significant production challenges [3]. - A critical issue in composite manufacturing is the lack of "data transparency," particularly in real-time curing process data, which hinders process optimization and efficiency improvements [3]. Group 2: NETZSCH Solutions - NETZSCH has been selected by Airbus to provide intelligent sensor solutions, integrating innovative sensors with advanced analytics and machine learning to enhance polymer and composite manufacturing methods [6]. - The sensors installed in molds can measure key material properties in real-time, such as curing degree and glass transition temperature, thereby improving production efficiency [6]. - The combination of material science with real-time data from the manufacturing environment allows for the application of AI on the production floor, creating dynamic processes based on historical and new data [6]. Group 3: Benefits of sensXPERT - The sensXPERT solution aims to reduce scrap rates and achieve operational excellence by optimizing processes in real-time [10]. - It provides maximum equipment efficiency and transparency in the manufacturing process through customizable dashboards that allow for product traceability [10]. - The solution also accounts for variations in data from different batches due to factors like transportation, storage, and environmental conditions, ensuring a reliable manufacturing process [6]. Group 4: Upcoming Events - The 2025 Polymer Industry Annual Conference will take place from September 10-12 in Hefei, where industry leaders will discuss new opportunities in emerging industries, including AI and aerospace [12][18]. - Zeng Zhiqiang, Vice President of Market and Applications at NETZSCH, will present on "Online Curing Monitoring and Intelligent Production Control of Resin-Based Composites" during the conference [8][20].