Fumed Silica Reactor (FSR)

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HPQ's Pilot-Scale Fumed Silica Production Nears Commercial Viability
Globenewswire· 2025-07-23 11:00
Core Viewpoint - HPQ Silicon Inc. is making significant progress in its proprietary Fumed Silica Reactor (FSR) pilot project, with recent SEM analysis confirming the scalability and material quality of its production process [1][3][4]. Company Updates - The independent SEM analysis received by the company validates the success of Phase 1 Tests 4 and 5, indicating a successful transition from lab-scale to semi-continuous pilot-scale manufacturing [2][3]. - The SEM results demonstrate that the materials produced replicate lab-scale properties at a larger scale, with improved process control and material quality [4][7]. - Phase 2 testing is set to begin in early August 2025, focusing on replicating and validating surface area metrics achieved at lab scale, which is crucial for sample qualification with commercial partners [5]. Industry Context - The FSR project aims to develop a low-carbon, plasma-based fumed silica production method, contrasting with traditional high-temperature processes that generate significant CO₂ and chlorine byproducts [6][8]. - The global demand for fumed silica is projected to reach USD 3.54 billion by 2029, growing at a CAGR of 7.46%, indicating a strong market opportunity for HPQ's innovative process [8].
Leading Global Manufacturer Confirms First Batch of Pilot Plant Material Tested is Fumed Silica
Globenewswire· 2025-06-12 11:30
Core Insights - HPQ Silicon Inc. has received positive feedback validating its Fumed Silica Reactor technology and process, which will help optimize material quality for upcoming tests [1][2] - A leading global fumed silica manufacturer confirmed that the material produced by HPQ's proprietary Fumed Silica Reactor is indeed fumed silica, marking a significant milestone for the scalability of this technology [2][4] - The collaboration with PyroGenesis Inc. has streamlined the feedback loop for testing and analysis, allowing for quicker material assessments and process optimizations [3] Company Developments - HPQ Silicon has gained access to testing facilities of a major fumed silica manufacturer, enhancing its validation efforts for the Fumed Silica Reactor technology [4] - The company is experiencing strong demand for its non-brokered private placement, with subscriptions exceeding $540,000 [5] - A creditor has opted to settle outstanding debts of $101,700 in shares rather than cash, with the Board approving the issuance of 565,000 Units at a price of $0.18 per Unit [7][8] Technology and Market Position - The Fumed Silica Reactor technology is positioned to disrupt conventional production methods and meet growing market demand for fumed silica [4] - HPQ Silicon is focused on becoming a low-cost manufacturer of fumed silica while promoting sustainability and supply chain traceability [11][13] - The company is also developing innovative processes for hydrogen production and silicon-based anode materials for battery applications [13]
PyroGenesis Confirms Verification of Fumed Silica Samples by Leading Global Supplier
Globenewswire· 2025-06-12 11:30
Core Viewpoint - PyroGenesis Inc. has successfully developed fumed silica samples through its Fumed Silica Reactor pilot plant, which have passed client testing, indicating progress in their collaboration with HPQ Silicon Inc. and its subsidiary Polvere [1][4][6] Group 1: Company Developments - PyroGenesis is engaged in the development and construction of a Fumed Silica Reactor for HPQ's subsidiary, Polvere, which has recently received confirmation that the fumed silica samples produced have met client test protocols [1][5] - The testing of the fumed silica samples was expedited, with results communicated within five days, showcasing the client's advanced in-house testing capabilities [4] - Upcoming test phases for the Fumed Silica Reactor will focus on process optimization and ensuring product quality during scale-up from lab to pilot production [5][6] Group 2: Industry Context - Fumed silica is a widely utilized industrial material found in numerous everyday products, serving as a thickening and anti-caking agent [6] - PyroGenesis' work on fumed silica aligns with its broader strategy of enhancing commodity security and optimizing material production techniques, which are critical for global heavy industry [7] - The company operates within three verticals: Commodity Security & Optimization, Energy Transition and Emission Reduction, and Waste Remediation, emphasizing its commitment to sustainable industrial solutions [7][8]
Leading Global Manufacturer Requests HPQ’s First Batch of Fumed Silica for Evaluation
Globenewswire· 2025-05-28 11:00
Core Viewpoint - HPQ Silicon Inc. has received an early request for material samples from a leading global fumed silica manufacturer, indicating strong interest in its proprietary Fumed Silica Reactor technology [1][2]. Company Developments - HPQ Silicon confirmed the independent validation of its fumed silica production through its Fumed Silica Reactor Pilot Plant during a four-batch Phase One test [2]. - The request for samples was made prior to the completion of planned optimizations by HSPI's technology supplier, PyroGenesis Inc., highlighting the technology's unique potential [2]. - The collaboration with the leading fumed silica manufacturer aims to validate the FSR's ability to produce material that meets specific industry standards, leveraging over 80 years of manufacturing expertise [5]. Production Goals - The pilot plant program focuses on two main objectives: enhancing product-grade purity and reaching a targeted production capacity of 50 tonnes per year (TPY) [5]. - Enhancements will involve improving process control, achieving higher product surface areas, and increasing silica conversion efficiency [5]. Market Positioning - The collaboration is seen as a critical step toward commercial validation, positioning HPQ and HSPI to accelerate market entry with a scalable, high-purity fumed silica solution [5]. - The company is confident that its proprietary technology can disrupt traditional fumed silica production methods and meet the growing market demand [5].
Independent Analysis Confirms HPQ's Pilot-Scale Fumed Silica Production
Globenewswire· 2025-05-21 11:00
Core Insights - HPQ Silicon Inc. has confirmed successful production of fumed silica through its proprietary Fumed Silica Reactor (FSR) Pilot Plant, exceeding initial yield projections during the pilot phase [1][5][7] - The independent analysis of the produced material supports the commercial viability of the FSR technology, indicating a strong outlook for future production [2][5] - The company plans to distribute samples to qualified third parties for independent evaluation and qualification, marking a significant step towards commercialization [5][9] Production and Quality - The recovered white powder material is confirmed to be fumed silica, with impurities being consistent with expectations and easily removable [7] - The production yield at this stage was greater than anticipated, which is promising for the project's economic viability [7] - A comparative analysis using Transmission Electron Microscopy (TEM) shows a high degree of similarity between the microstructures of HSPI's lab-scale and pilot-scale materials and commercial grades of fumed silica [7] Future Objectives - The next phases of the pilot plant program will focus on enhancing product-grade purity and achieving higher product surface areas through improved process control and optimized powder morphology [8][9] - The overarching goal is to generate critical data to support scale-up plans and equipment modifications, essential for commercial viability following a further twentyfold increase in production capacity [9][13] Company Background - HPQ Silicon Inc. is focused on developing new green processes for advanced material manufacturing, with support from technology partners like PyroGenesis Canada Inc. [11] - The company aims to become a low-cost manufacturer of fumed silica and silicon-based anode materials for battery applications, contributing to sustainability and net-zero emissions goals [14]
HPQ Fumed Silica Reactor Pilot Plant Achieves First Important Morphological Validation Milestone
Globenewswire· 2025-03-25 11:30
Core Viewpoint - HPQ Silicon Inc. is making significant progress in the pilot-scale testing of its proprietary Fumed Silica Reactor (FSR) process, which is expected to lead to commercial-grade production of fumed silica, a critical material for various industries [1][2][3]. Group 1: Technology and Process Development - PyroGenesis Inc. has completed a detailed examination of the material produced during the first batch test of the FSR pilot plant, confirming that the morphological characteristics are consistent with earlier lab-scale tests [2]. - The successful validation of the FSR process allows HSPI to plan necessary improvements for commercial-grade fumed silica production [2][3]. - The FSR technology represents a shift from conventional fossil-fuel-intensive production methods, aiming to eliminate carbon emissions while maintaining product quality [4]. Group 2: Leadership and Corporate Changes - M. Robert Robitaille, a director of HPQ since June 2008, has resigned due to health reasons, marking a significant change in the company's leadership [5][6]. - The company expresses gratitude for Robitaille's contributions over 17 years, highlighting his role in transforming HPQ from a mining company to a technology-focused entity [6]. Group 3: Future Directions and Goals - HPQ Silicon aims to become a low-cost manufacturer of fumed silica and silicon-based anode materials for battery applications, supported by technology partners like PyroGenesis and NOVACIUM SAS [8][14]. - The company is also focused on developing processes for high-purity silicon production and transforming aluminum dross into valuable resources, aligning with its sustainability goals [14].
HPQ Fumed Silica Reactor Pilot Plant Produces First Material
Globenewswire· 2025-02-27 12:30
Core Insights - HPQ Silicon Inc. is advancing its proprietary Fumed Silica Reactor (FSR) process through successful pilot-scale testing, marking a significant step towards commercial production of fumed silica [1][2][4] - The first batch test of the FSR pilot plant has produced material with characteristics consistent with lab-scale production, indicating the process's viability [2][3][5] - The company aims to transition to semi-continuous production, significantly increasing material throughput and targeting the production of at least 200 kg of commercial-grade fumed silica [7] Company Developments - HPQ Silicon's technology provider, PyroGenesis Inc., confirmed successful material production during the first batch test of the FSR pilot plant, with further analysis planned to validate product quality [2][5] - The pilot plant represents a 20-fold scale-up from laboratory conditions, focusing on replicating validated lab-scale operations while assessing performance under real-world conditions [4][5] - The upcoming batch tests will ensure consistent production of high-surface-area fumed silica, with specifications aimed to meet or exceed lab-scale results [6] Industry Context - The fumed silica industry has traditionally relied on fossil-fuel-intensive production methods, and the FSR process aims to revolutionize this by eliminating carbon emissions while maintaining product quality [8] - The transition to semi-continuous production will enhance efficiency and set a new standard for sustainable fumed silica production, aligning with global decarbonization efforts [8]