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华昌化工机械厂:全员创新踢好成果转化“临门一脚”
Zhong Guo Hua Gong Bao· 2025-07-23 02:18
Core Insights - The company has successfully implemented intelligent upgrades in its manufacturing processes, resulting in significant improvements in efficiency and precision [1][4]. Group 1: Technological Innovations - The installation of a PLC control system has led to a 30% increase in processing precision and a 25% boost in production efficiency [1]. - A team transformed a conventional milling machine into a semi-automatic CNC device, improving processing precision from 0.05 mm to 0.02 mm [2]. - The intelligent monitoring system for tool life extended the tool replacement cycle by 40%, saving 800,000 yuan annually [3]. Group 2: Innovation Culture - The company has adopted an all-employee innovation initiative, collecting 127 reasonable suggestions last year, of which 68 were implemented, generating over 3 million yuan in benefits [2]. - A "three-stage promotion" mechanism has been established to ensure that innovative ideas are effectively transformed into practical applications [3]. Group 3: Digital Transformation - The company achieved a 100% networking rate for CNC machines and implemented digital monitoring for key processes, showcasing a significant digital transformation [4]. - The modification of existing equipment, such as the installation of DCS on old machines, resulted in a 40% increase in processing efficiency and a 50% improvement in precision, saving 5 million yuan in equipment replacement costs [4]. Group 4: Collaborative Innovation - A cross-departmental collaborative innovation mechanism has been established to overcome the limitations of individual workshop innovations [5]. - The formation of a joint innovation studio has resolved 23 cross-departmental technical challenges, significantly reducing maintenance time and costs [6]. - Partnerships with universities and research institutions have led to the development of advanced systems, improving heat exchanger efficiency by 12% [6].