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将50微米的金属粉末变成表壳,到底有多难
3 6 Ke· 2025-11-24 23:30
Core Insights - iFixit reported that Apple's iPhone Air utilizes a "metal 3D printing" process for its USB-C interface, marking a significant advancement in mass production of this technology [1] - Apple simultaneously released detailed information about the 3D printing techniques used for the titanium cases of the Apple Watch Series 11 and Apple Watch Ultra 3, indicating a strategic alignment in their product announcements [3] - The unique aspect of Apple's titanium 3D printing process involves using titanium powder instead of solid titanium ingots, which allows for reduced waste and enhanced recycling capabilities [9][11] Group 1 - The titanium 3D printing process is characterized by the use of approximately 50-micron diameter pure titanium powder, which is melted layer by layer to form the desired shape, contrasting with traditional CNC methods [9][11] - Apple claims that this method allows for 100% recyclable titanium material and a 50% reduction in raw material usage, although it does not necessarily lower manufacturing costs due to the challenges of preventing titanium powder oxidation [11] - The precision of the 3D printing process is enhanced by using a six-laser system that operates simultaneously, achieving a layer thickness of just 60 microns, which is crucial for maintaining quality standards [17] Group 2 - iFixit discovered that Apple's 3D printed components exhibit unique micro-scale chain-like textures, suggesting the potential use of a novel "pulsed laser ablation technology" that could enhance the bonding strength between 3D printed metals and other materials [19][21] - The adoption of titanium 3D printing technology by Apple may influence the broader smartphone industry, although immediate widespread adoption by other manufacturers is unlikely due to differing environmental priorities and the complexity of the technology [22][25] - Future iterations of Apple's products may increasingly leverage 3D printing for more complex and refined designs, potentially leading to a broader industry shift towards this innovative manufacturing method [27]