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丰田在全球升级“Kaizen”
日经中文网· 2025-09-28 08:00
Core Viewpoint - Toyota is implementing the "AREA 35" initiative to enhance production efficiency, aiming to reduce the variety of components by up to 80% and create an average of 35% additional space in factories, which could increase annual production in Japan by 80,000 vehicles [2][7]. Group 1: Production Efficiency Initiatives - The "AREA 35" initiative started in 2023 focuses on rationalizing inventory by reducing similar components and optimizing selection, thereby creating 35% more space in factories [4][6]. - Toyota, as the world's largest automaker producing and selling 10 million vehicles annually, operates 54 vehicle assembly plants globally and has around 4,300 dealerships in Japan, supported by approximately 60,000 suppliers domestically [4][6]. Group 2: Component Management - Each vehicle comprises about 30,000 components, making it challenging to manage all aspects of sales, production, and development. The initiative aims to identify and eliminate redundant components that occupy space without contributing to sales [6][9]. - The initiative is not merely about reducing component types; it also seeks to rationalize specifications and component varieties based on accurate demand assessment, as stated by Toyota's Vice President [6][9]. Group 3: Future Expansion and Investment - The "AREA 35" initiative will expand to 18 factories, including those in the Czech Republic, Canada, and Texas, by 2025, with a focus on sharing information and solutions across different regions [9]. - Toyota plans to increase R&D expenses by 3% to 1.37 trillion yen and equipment investment by 8% to 2.3 trillion yen for the fiscal year ending March 2026, both expected to reach record highs amid evolving competition in electrification and autonomous driving [9][10].