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易门铜业:数智化赋能老厂焕“新”颜
Core Viewpoint - Yimen Copper Industry is undergoing a digital transformation, enhancing operational efficiency and safety through advanced technologies and smart systems, positioning itself as a leader in the copper smelting industry [1][9]. Group 1: Digital Transformation and Efficiency - Yimen Copper has integrated a smart control center that monitors over 9,000 parameters and 500 equipment statuses, reducing response time in fire smelting from 30 minutes to 5 minutes and increasing overall process efficiency by 40% [3][4]. - The company has developed a "Supply-Production Intelligent Matching Model" that compresses the raw material allocation time from one day to minutes, significantly improving procurement decision cycles from one week to one day [4][9]. - Automation in the acid production process has led to a 28.57% reduction in hydrogen peroxide consumption per ton of acid, with a product qualification rate stabilizing at over 99.9% [4][8]. Group 2: Safety Management Innovations - An AI-based video monitoring system has been implemented to detect safety violations, resulting in a 60% reduction in such incidents by promoting a culture of safety awareness among employees [7][9]. - The company has established a comprehensive safety management platform that integrates personnel tracking and hazardous gas monitoring, achieving a zero incident rate for unauthorized access to dangerous areas since 2023 [7][9]. - Automation in various operational areas, including unmanned substations and intelligent material handling, has significantly reduced safety risks associated with manual operations [8][9]. Group 3: Talent Development and Future Plans - Yimen Copper is focusing on building a skilled workforce adept in both business and digital technologies, implementing various training and recruitment strategies to enhance digital capabilities [9][10]. - The company plans to launch a second phase of its smart factory project, aiming to further establish itself as a benchmark for digital transformation in the copper smelting sector [10].