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锚定标杆 精准发力 | 大家谈 如何当好“碳路先锋”
Zhong Guo Hua Gong Bao· 2025-09-19 02:15
Core Viewpoint - The petrochemical industry must prioritize energy conservation and carbon reduction as an essential task for high-quality development, utilizing benchmarking management tools to identify gaps and set improvement targets [1][2]. Group 1: Macro Benchmarking - Petrochemical companies should benchmark against industry leaders, focusing on core indicators such as comprehensive energy consumption, and break these down into quantifiable metrics like water, electricity, and steam consumption [1]. - Fushun Petrochemical has established a detailed indicator system based on three levels of benchmarking: design best, historical best, and industry advanced, aiming to surpass these benchmarks [1]. - In 2024, Fushun Petrochemical aims to achieve the best energy consumption levels in the country for its 600,000-ton ketone benzene de-oiling and 400,000-ton ketone benzene de-waxing units [1]. Group 2: Meso Benchmarking - Companies should treat each indicator in the "indicator tree" as a process and identify transferable modules from benchmark units to localize and adapt advanced experiences [1]. - Fushun Petrochemical's oil plant identified the potential for a project utilizing the cascading use of cooling water, leading to a technical transformation of the ketone benzene unit [1]. - This project has effectively utilized condensate water waste heat, reducing demineralized water consumption in summer and steam consumption in winter, resulting in a monthly reduction of approximately 1,000 tons of steam [1]. Group 3: Micro Benchmarking - Management measures must ultimately be implemented at the individual level, with best practices from benchmark units broken down into quantifiable actions for each position [2]. - Fushun Petrochemical's heavy oil catalytic unit has targeted the reduction of catalyst natural loss as a key project, establishing two parameter adjustment standards based on benchmarking and site practices [2]. - Following the implementation of these measures, the natural loss of catalysts in the unit has significantly decreased [2]. Group 4: Overall Objective - The ultimate goal of benchmarking management is not merely to catch up with the benchmark but to create the next benchmark, enabling continuous improvement and a transition from "follower" to "leader" in the industry [2].