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路桥梁片制造有了“数智帮手”
Ke Ji Ri Bao· 2025-09-18 08:30
Core Insights - The G5 Jingkun Expressway expansion project in Mianyang, Sichuan, has successfully completed the prefabrication of 5,753 T-beams in a remarkably short time since its commencement in January of the previous year, showcasing the efficiency of smart manufacturing technologies [1][2] Group 1: Project Overview - The project involves the production and installation of T-beams for 34 mainline bridges, 27 vehicle overpasses, and ramp bridges, facing challenges such as complex processes and tight schedules [2] - The smart production line includes a T-beam production line, concrete and rebar distribution centers, and a smart control center, significantly enhancing production efficiency [2][3] Group 2: Technological Innovations - The project features a fully automated production line with innovations such as a rebar automatic tying production line, reducing the processing time for a single rebar cage from 4 hours to 2.5 hours [3] - The introduction of an automatic template production line and a T-beam concrete horizontal belt conveyor has improved operational efficiency by 25% and reduced failure rates [3] Group 3: Production Capacity and Efficiency - The smart production facility has 10 lines for 25-meter T-beams and 4 lines for 40-meter T-beams, with a designed capacity of 350 beams per month, and a maximum storage capacity of 128 beams [4] - The highest production output achieved is 410 beams per month, thanks to advanced smart manufacturing technologies [4] Group 4: Process Improvements - The project has pioneered a new production method combining rebar assembly and segment installation, increasing processing efficiency by nearly 50% and overall construction efficiency by 37.5% [4] - A fully enclosed curing system has replaced manual watering, utilizing a plasma atomization system for automatic maintenance based on temperature and humidity changes, ensuring optimal curing conditions [4]
龙烟铁路西制梁场通过末次验收,具备批量产梁能力
Qi Lu Wan Bao Wang· 2025-07-15 09:54
Group 1 - The Longyan Railway's west beam factory has successfully passed the final acceptance inspection by the Shandong Provincial Market Supervision Administration, indicating its capability for mass production, which accelerates bridge construction and supports the urbanization transformation of the Longyan Railway project [1][2] - The factory covers an area of 74.5 acres, with 12 beam casting platforms and 60 storage platforms, capable of holding up to 120 pieces, and is responsible for the prefabrication of 698 T-beams for the entire line [1] - As of July 10, 28 T-beams have been cast, including 18 finished beams, all of which are 32 meters in span, marking significant progress in the project [1] Group 2 - The Longyan Railway urbanization transformation project is a key transportation construction project in Shandong Province, crucial for improving regional transportation networks and promoting economic and social development in Yantai City [2] - The certification of the beam factory not only ensures quality for efficient production but also signifies a breakthrough in critical aspects of the railway construction, laying a solid foundation for timely project completion [2] - The project is expected to further accelerate the upgrade of transportation infrastructure in the Yantai region, contributing to high-quality economic development [2]