中药智能制造

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步长制药中药现代化绿色智能工厂获评“先进级智能工厂”
Zhong Zheng Wang· 2025-07-30 06:36
Core Insights - Shandong Buchang Pharmaceutical has been recognized as an "Advanced Intelligent Factory" by the Shandong Provincial Department of Industry and Information Technology for its systematic intelligent manufacturing practices [1][2] - The factory integrates traditional Chinese medicine with modern technology through a comprehensive digital transformation across five major processes and 14 scenarios, promoting a shift towards new productive forces in the Chinese medicine industry [1] Company Developments - Buchang Pharmaceutical has achieved several technological breakthroughs addressing key pain points in intelligent manufacturing of traditional Chinese medicine, including precise material delivery, continuous production, and intelligent drying technologies [1] - The implementation of these technologies has resulted in a 40% reduction in energy consumption and a doubling of production efficiency [1] - The factory's annual production capacity for its core product, Xinxin Granules, has surpassed 5 billion bags, serving over 10 million patients daily [1] Industry Impact - The establishment of a digital traceability system covering 350 nodes for Chinese medicinal herb cultivation, along with 345 standardized planting techniques, has led to over 5,000 farmers experiencing an annual income increase of more than 30% [1] - The intelligent factory currently holds 473 patents and focuses on intelligent equipment, continuous pharmaceutical production, resource conservation, and green engineering to promote the inheritance and innovation of traditional Chinese medicine [1][2]
折光技术“照亮”中药智造之路,康缘药业让质量检测快人一步
Huan Qiu Wang· 2025-06-20 11:08
Core Viewpoint - Jiangsu Kangyuan Pharmaceutical's invention patent for a method and system for detecting the total solid content in traditional Chinese medicine (TCM) formulations has gained attention for its innovative use of refractive index technology, enabling rapid and precise quality control in TCM production [1][2][4] Group 1: Traditional Detection Challenges - Traditional methods for measuring total solid content in TCM are time-consuming, often taking half a day to complete, and can damage samples, leading to waste [1] - The industry faces challenges with slow detection speeds that hinder the efficiency of smart manufacturing processes [1] Group 2: Innovative Detection Technology - The research team at Kangyuan Pharmaceutical developed a non-destructive detection technology based on a refractive index-total solid content correlation model, achieving rapid and accurate measurements [2] - The model has been successfully validated in major products like Heat Toxicity Ning injection and Jin Zhen oral liquid, with prediction errors below 10%, demonstrating its reliability [2] Group 3: Benefits of the New Technology - The new detection method reduces processing time from hours to seconds, significantly improving production efficiency [4] - It saves over one million yuan annually in raw material costs by preventing sample destruction [4] - The technology enhances reliability compared to manual detection, with continuous self-optimization of the model [4] Group 4: Industry Impact - The introduction of refractive index technology represents a significant innovation in quality control for the TCM industry, setting a new standard for intelligent manufacturing [4] - Kangyuan Pharmaceutical plans to expand the application of this technology to more TCM products, potentially impacting the quality of every oral liquid and capsule received by patients [4]