化工过程安全管理

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 美国25起化工安全事故带来的警示—— 从五方面解决系统性缺陷
 Zhong Guo Hua Gong Bao· 2025-09-12 02:24
 Core Insights - The CSB report highlights systemic deficiencies in safety operations, equipment integrity management, safety instrument management, work permits, and change management across over 20 U.S. chemical companies, emphasizing the need for improved chemical process safety management [1][2]   Group 1: Accident Statistics - The report covers 25 chemical accidents from May 2020 to August 2024 across 14 U.S. states, resulting in 7 fatalities, 23 injuries, and approximately $1 billion in property damage [1] - 16 accidents involved the "safety operation" element, with 10 related to abnormal condition handling [1] - Other elements involved include equipment integrity management (12 accidents), safety instrument management (10 accidents), work permits (8 accidents), change management (6 accidents), contractor safety management (5 accidents), risk management (4 accidents), inherently safer design (2 accidents), emergency preparedness and response (2 accidents), safety education and training (2 accidents), and accident event management (1 accident) [1]   Group 2: Recommendations for Improvement - Companies should enhance abnormal condition handling by establishing early warning and response mechanisms, focusing on identifying, reporting, and managing abnormal conditions [2] - A dual mechanism of preventive maintenance and predictive monitoring should be implemented for equipment integrity management, including regular inspections and real-time monitoring technologies [3] - A comprehensive safety instrument system covering design, installation, and operation should be established, including redundancy for critical process parameters and regular functional testing [3] - Effective risk control measures should be implemented for operations involving hazardous materials, including dedicated monitoring personnel and energy isolation measures [4] - Change management protocols should be strengthened, requiring risk assessments and control measures for any adjustments in process parameters, material changes, or equipment modifications [4][5]
 推动化工过程安全管理更高水平运用——2025中国国际化工过程安全会议召开
 Zhong Guo Chan Ye Jing Ji Xin Xi Wang· 2025-06-03 01:02
万华化学集团股份有限公司高级副总裁陈毅峰表示,对化工行业2010~2024年发生的182起较大及以上 事故进行统计分析,结果显示,直接原因主要集中在:化学反应失控、化学品泄漏、保护层失效、操 作/作业不规范和能力不足5个方面。 对此,陈毅峰指出,作为安全生产的责任主体,企业开展过程安全管理,重点要关注化学品的危险特 性,防止化学反应失控;加强防腐蚀管理,防止化学品泄漏;严格工艺危害分析,实时更新动态风险, 确保独立保护层(IPL)有效;规范操作规程(SOP),强化工作许可制度(PTW)管理;严把人员入门关,系 统开展培训,提升员工的岗位胜任能力。 中国石油化工集团有限公司原副总经理凌逸群特别提出,2013~2024年全国共发生144起较大及以上安 全事故,许可作业环节事故82起,占56.9%,其中企业外部承包商事故有28起,占34.1%。这28起事故 主要存在资质管理、作业票证审批、作业环节气体检测、作业培训与安全交流和过程作业安全监管5方 面问题。因此,承包商管理是化工安全管理的重点要素。 赵东风认为,要通过政府主导推进、企业积极提升、协会团体技术支持,携手实现化工过程安全的美好 愿景。同时,要持续推进示范 ...
 2025中国国际化工过程安全会议开幕
 Zhong Guo Xin Wen Wang· 2025-05-28 15:33
 Group 1 - The 2025 China International Chemical Process Safety Conference commenced in Yantai, focusing on enhancing chemical process safety management to improve overall safety levels in the industry [1][2] - The conference highlighted the importance of chemical process safety management as an effective method for controlling major safety risks associated with hazardous chemicals, with China adopting this management concept for several decades [1][2] - Challenges in implementing process safety management in China's chemical industry include a lack of systematic regulations, unclear safety management responsibilities, and insufficient professional capabilities among personnel [1][2]   Group 2 - The conference emphasized the need for collaboration among government, enterprises, and industry associations to achieve improved chemical process safety [2] - Key focus areas for enterprises include understanding the hazardous properties of chemicals, preventing uncontrolled chemical reactions, and ensuring effective risk management through updated hazard analyses [2] - The event featured specialized training sessions and exhibitions showcasing innovative solutions for emergency response in hazardous chemical production, with over 70 experts discussing various safety topics [2][3]
 新版《重大火灾隐患判定规则》强制性国标有哪些变化?一文读懂
 Yang Zi Wan Bao Wang· 2025-05-13 12:07
市场监管总局、国家标准委、应急管理部今天(13日)联合召开新闻发布会,会上发布了修订版《重大火灾隐患判定规则》强制性国家标准,将从今年11月 1日起正式实施。 应急管理部政策法规司安全生产监察专员林冰:《重大火灾隐患判定规则》强制性国家标准,建立了火灾隐患分级判定体系,通过量化指标和动态评估模 型,将能实现隐患早识别、早预警,筑牢消防安全防线。 修订版《重大火灾隐患判定规则》强制性国家标准增加了重大火灾隐患的直接判定要素,将容易导致重特大火灾事故发生的单要素直接判定隐患情形,从 旧版标准规定的10项增加到30项,并重点对公共娱乐场所、宾馆、商场及集贸市场,儿童活动场所、老年人照料设施、医院门诊楼和病房楼,劳动密集型 企业的厂房仓库等人员密集的室内场所,以及易燃易爆危险品场所分别规定直接判定要素,更加简便直观。 国家消防救援局政策法规司一级指挥长鲁云龙:将近年来引发重特大火灾事故的直接或间接致灾因素纳入重大火灾隐患判定要素。例如,人员密集场所违 规设置生产储存易燃易爆危险品的厂房或仓库,多产权建筑、多业态混合生产经营场所消防安全责任不清,疏散楼梯间的地上与地下部分未采取防火分隔 措施,住宅建筑架空层违规停放电动 ...

