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基于AIC智控技术的冷轧AI主操
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2025年度宝信软件十大优秀科技创新成果系列 | 基于AIC智控技术的冷轧AI主操研发及规模化应用
Xin Lang Cai Jing· 2026-02-06 11:26
Core Viewpoint - The article highlights the development and application of the "AI Master Operator" based on AIC (Artificial Intelligent Control) technology in the steel manufacturing industry, aiming to enhance production efficiency and control precision by automating processes traditionally managed by human operators [1][14]. Group 1: AI Master Operator Overview - The "AI Master Operator" technology addresses key bottlenecks in steel manufacturing by providing an "autonomous driving" capability for cold-rolled equipment, allowing for real-time monitoring and adjustment of parameters previously controlled by human operators [1][14]. - This technology integrates multi-dimensional data from production plans, equipment status, video monitoring, and testing, enabling a comprehensive understanding of production processes [3][17]. Group 2: Key Functionalities - **Temperature Control**: The AI Master Operator improves temperature control precision by over 22% compared to traditional operators, ensuring high-quality production even under challenging conditions [7][19]. - **Tension Control**: The AI system reduces the frequency of steel strip misalignment by approximately 42% and decreases the rate of related issues by 49%, significantly enhancing production stability [8][20]. - **Intelligent Correction**: The AI Master Operator utilizes visual AI technology to identify and correct deviations in real-time, ensuring production stability and safety [9][21]. - **Flatness Control**: The AI system effectively reduces the mismatch in steel strip length by 33% and minimizes manual intervention in production processes [10][22]. Group 3: Implementation and Recognition - The first industrial application of the AI Master Operator was successfully implemented in September 2023, achieving 100% operational use under normal conditions and surpassing human operator performance in various metrics [11][22]. - The technology has received multiple awards, including third place in the Intelligent Manufacturing Innovation Competition and recognition from various media outlets, indicating its impact and effectiveness in the industry [12][23]. Group 4: Future Expansion - The AIC technology is being expanded into other industries such as chemicals and mining, aiming to provide sustainable and efficient production solutions across manufacturing sectors [12][23].