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嵌入式多芯片互连桥接 (EMIB)
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先进封装之困
半导体行业观察· 2025-05-23 01:21
Core Viewpoint - Heterogeneous integration presents significant opportunities for performance enhancement and power reduction in semiconductor packaging, but it also introduces complex challenges such as chip misalignment, warpage, and CTE mismatch [1][2]. Group 1: Heterogeneous Integration - Heterogeneous integration allows for the combination of various components with different manufacturing processes into a single package, potentially offering cost-effectiveness and higher yield compared to integrating similar components on a single silicon die [1]. - The integration of devices into a single package can improve performance and reduce overall circuit footprint, although it poses substantial challenges in aligning different components on a single substrate [1]. Group 2: Interconnect and Mediator Layers - Most heterogeneous components utilize some form of mediator layer to connect circuit components, with the choice of materials influenced by the required interconnect and power density [3]. - Managing the thermal expansion coefficient (CTE) differences between silicon devices and copper-based system-level wiring is a fundamental challenge in the design of these mediator layers [3][4]. Group 3: Challenges in Packaging - The process of aligning chips and managing warpage is particularly challenging in panel-level packaging, where the thermal expansion characteristics of materials can lead to misalignment during the assembly process [6][7]. - Once the packaging materials harden, any chip misalignment becomes "frozen," complicating detection and correction of alignment issues [7]. Group 4: Power Devices and Packaging - Packaging is a critical differentiator for power devices, which require low-loss, low-noise, and excellent thermal characteristics [8]. - The degradation of epoxy-based molding compounds due to thermal and electrical fields can lead to brittleness and moisture ingress, necessitating careful consideration of packaging materials [9]. Group 5: Collaborative Design and Optimization - The integration of heterogeneous packaging blurs the lines between on-chip and off-chip environments, emphasizing the need for co-optimization of packaging design and component devices [9]. - Standardized interfaces like UCIe are a good starting point, but thorough simulation of proposed designs remains essential for effective integration [9].