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2000吨级半废锅航天粉煤加压气化装置
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持续稳运2年!半废锅航天炉刷新世界纪录
Zhong Guo Hua Gong Bao· 2025-09-12 09:15
Core Viewpoint - The successful operation of the 2000-ton semi-waste gasification furnace developed by Aerospace Changzheng Chemical Engineering Co., Ltd. has set a new world record for continuous operation, achieving over two years of stable performance, significantly enhancing the competitiveness of ammonia products in the market [2][3][5]. Technology and Innovation - The semi-waste gasification technology has been recognized as a core technology in the coal gasification field, supported by national policies aimed at promoting energy efficiency and carbon reduction [3][11]. - The gasification unit has successfully expanded the range of coal feedstock to over 20 types, maintaining stable operation despite variations in coal quality [3][11]. - Innovative technologies developed include slag cold wall technology, vibration ash cleaning technology, and a new slag water treatment process, resulting in 13 authorized patents, including 4 invention patents [7][9]. Operational Efficiency - The gasification furnace operates at a pressure of 4.0 MPa, with an effective gas output of 130,000 standard cubic meters per hour, and produces high-pressure saturated steam at a stable rate of 45 tons per hour without decline [9][10]. - The comprehensive energy consumption for liquid ammonia production is controlled at 1130 kg standard coal per ton, significantly improving market competitiveness and profitability [9][10]. Environmental Impact - The operation of the semi-waste gasification furnace allows for the recovery of high-quality thermal energy equivalent to 50,000 tons of standard coal annually, reducing carbon dioxide emissions by 130,000 tons [10][11]. - The technology exemplifies successful energy recovery and utilization, contributing to cleaner, efficient, and low-carbon coal utilization [10][11]. Industry Significance - The successful operation of the semi-waste gasification furnace serves as a valuable practical example for the promotion of semi-waste gasification technology in the coal chemical industry, supporting the transformation and upgrading of the sector [11]. - The technology has been applied in 11 engineering projects, totaling 47 gasification furnaces, providing solid technical support for energy security and carbon reduction in the modern coal chemical industry [11].
半废锅航天炉A级连续稳运满2年刷新气流床气化技术连续运行世界纪录
Zhong Guo Hua Gong Bao· 2025-09-12 02:34
Core Viewpoint - The successful operation of the 2000-ton semi-waste boiler gasification unit by Aerospace Changzheng Chemical Engineering Co., Ltd. has set a new world record for continuous operation, achieving over two years of stable performance, which significantly enhances the competitiveness of synthetic ammonia products in the market [1][5][11] Group 1: Technological Achievements - The semi-waste boiler gasification unit operates at a gasification pressure of 4.0 MPa and has achieved a continuous operation time of over 730 days, surpassing the previous record of 489 days [2][5] - The unit has maintained stable steam output at 45 tons per hour without any decline, addressing a long-standing industry challenge related to steam decay [6][10] - The technology has led to the development of 13 authorized patents, including 4 invention patents, showcasing significant innovation in the field [7][10] Group 2: Economic and Environmental Impact - The comprehensive energy consumption for liquid ammonia production has been reduced to 1130 kg standard coal per ton, resulting in substantial economic benefits [1][10] - The gasification unit is expected to recover high-quality thermal energy equivalent to 50,000 tons of standard coal annually and reduce carbon dioxide emissions by 130,000 tons, promoting cleaner and more efficient coal utilization [1][10][11] - The successful operation of the semi-waste boiler technology serves as a valuable model for the promotion of advanced coal gasification technologies in the chemical industry, contributing to energy security and carbon emission reduction [11]