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寻找未来制造新方向 ——珠海格力电器股份有限公司打造“协同屋”新范式
Jing Ji Ri Bao· 2026-01-30 21:55
Core Viewpoint - Gree Electric Appliances has successfully established a highly automated and intelligent manufacturing facility, recognized as a "leading-level smart factory" for 2025, showcasing significant advancements in production efficiency and quality control through the integration of AI and automation technologies [2][10]. Group 1: Intelligent Manufacturing Achievements - The Gree Jinwan Intelligent Manufacturing Factory features a production line where automation has reduced the workforce from over 70 to approximately 20, achieving a 200% increase in production efficiency and 100% digital coverage [3][5]. - The factory employs an "Industrial Brain" that captures real-time data on production progress, order status, and equipment performance, allowing for autonomous optimization of production schedules and resource allocation [3][7]. - Gree has developed over 30 patented technologies, including automatic assembly, welding, fastening, and adhesive application techniques, contributing to a self-research equipment rate exceeding 80% [5][10]. Group 2: Quality Control Innovations - Gree's automated inspection system includes 26 testing stations that assess noise, vibration, and operational performance, achieving a detection accuracy of 99.99% through AI and high-precision sensors [4][9]. - Each air conditioning unit produced is assigned a unique "ID," allowing for real-time data collection and process optimization throughout the manufacturing cycle [4][10]. Group 3: Collaborative Manufacturing Model - The "Collaborative House" model integrates various stages of the supply chain, enabling real-time visibility for over 20,000 suppliers and facilitating efficient production based on market demand [8][11]. - This model aims to break down information silos within the industry, creating an ecosystem that enhances collaboration between demand and supply sides, thereby improving responsiveness to market changes [8][11]. Group 4: Future Development and Expansion - Gree plans to replicate the successful intelligent manufacturing system from the Jinwan factory across 13 new or upgraded air conditioning manufacturing bases [10][11]. - The company is positioned to provide smart factory solutions to various industries, including automotive and renewable energy, leveraging its modular and lightweight solutions to assist small and medium enterprises in their transformation [10][11].