智能煤气化装置

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以“智”提效,以“绿”赋能——云天化大为制氨“一键智控”刷新行业纪录
Zhong Guo Jin Rong Xin Xi Wang· 2025-07-28 06:50
Core Insights - The successful operation of the world's first intelligent gasification unit integrating AI algorithms, advanced process control (APC), and real-time optimization (RTO) technologies marks a significant advancement in China's coal chemical industry, particularly in the context of the "dual carbon" strategy [1][4]. Group 1: Technological Advancements - The intelligent gasification unit has been operational since June 28, 2024, and has set multiple industry records, demonstrating the effectiveness of AI in managing complex operational conditions [1][4]. - The company collaborated with Huawei, East China University of Science and Technology, and Hangzhou Sinan Intelligent to develop 16 AI sub-models over 18 months, addressing critical challenges in temperature measurement and variable control [4][6]. Group 2: Economic Benefits - The automation rate of the gasification unit has increased to 96.88%, with manual operations reduced by 95.58%, leading to annual savings of 9,100 tons of raw coal and a reduction of 20,000 tons of CO2 emissions [6]. - In the first half of this year, production of synthetic ammonia, urea, and high-pressure steam reached record highs, resulting in savings of 8,500 tons of standard coal and a CO2 reduction of 22,300 tons, with nearly 10 million yuan in revenue and a static investment payback period of less than one year [6]. Group 3: Continuous Improvement - The technical team is leveraging real-time data from the intelligent system to retrain eight models, achieving over a 50% improvement in model usability [7]. - A standardized operation and maintenance system has been established, creating a replicable "Daiwei Plan" that has attracted interest from over ten coal chemical companies, with five expressing clear intentions for collaboration [8]. Group 4: Future Vision - The company aims to continue optimizing the APC/RTO systems and develop a dual-expert team in processes and operations, striving to become a competitive benchmark in the coal chemical sector [10].