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从大国重器到非标零件 全链路信息畅通 制造业插上“智慧翅膀”
Yang Shi Wang· 2025-06-29 03:53
Core Viewpoint - The manufacturing industry in China is increasingly leveraging digital technologies to enhance efficiency, optimize production processes, and improve supply chain management, exemplified by the integration of data across various production stages and the use of intelligent manufacturing systems [1][3][15]. Group 1: Intelligent Manufacturing - The Ministry of Industry and Information Technology has announced the first batch of 235 exemplary smart factories, which are capable of integrating data across human, machine, and material processes to dynamically optimize production plans [1]. - In a high-speed train manufacturing facility, the production of a Fuxing train body takes less than half a day, showcasing the efficiency of automated systems that require no human intervention [3]. - The factory employs robotic arms and automated guided vehicles to assemble train components, with real-time data integration allowing for clear visibility of production progress across 36 key components [3]. Group 2: Production Flexibility and Efficiency - The factory can simultaneously produce two different models of high-speed trains based on fluctuating order demands, with the system automatically splitting and dispatching order information to various production stages [5]. - The implementation of flexible tooling and rapid program switching enables the production line to adapt quickly, allowing for the concurrent manufacturing of multiple train types [5]. - Data-driven production scheduling has led to a two-thirds reduction in labor while increasing efficiency, with the production cycle for Fuxing train bodies now achieving an average of three units per day [5]. Group 3: Lifecycle Management and Data Utilization - The digital management platform for the entire lifecycle of the trains allows for real-time updates on operational data, enhancing the safety and reliability of the vehicles [7]. - Regular inspections can be conducted through automated image capture, reducing the need for on-site personnel by 20% to 30% [7]. - The data collected not only ensures vehicle safety but also informs future projects, optimizing costs and improving operational reliability [7]. Group 4: Customization and Market Adaptation - A manufacturing facility in Jiangsu is capable of handling a wide variety of custom orders, utilizing advanced technologies like 3D printing and precision machining to meet diverse client needs [9][10]. - The factory has transitioned from traditional order processing to a digital platform where clients can submit design requirements, allowing for efficient matching of orders to manufacturing capabilities [10]. - Over the past four years, the factory's revenue has increased sevenfold to 70 million yuan, driven by the ability to adapt to new customer demands and emerging industries [10]. Group 5: Supply Chain Dynamics - A supply and demand matching event in Shanghai highlighted the vibrant information exchange among small and medium enterprises, catering to various industries including automotive, medical devices, and robotics [12]. - The effective flow of information across the supply chain is crucial for optimizing production and meeting market demands, emphasizing the importance of precise data collection and efficient communication [15]. - The future of manufacturing will require more complex processes and greater customization, necessitating a more agile information network to sustain global industrial collaboration [15].