蒸镀OLED技术
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并跑→领跑,印刷OLED时代到来?
Guan Cha Zhe Wang· 2025-11-17 13:21
Core Viewpoint - The Chinese display industry has transitioned from catching up to running ahead, with printed OLED technology being a key focus for leading the market [1] Group 1: Technology and Innovation - TCL Technology's CEO highlighted the breakthrough of the world's first small-sized OLED product using high-precision printing technology, achieving a physical resolution of 390 PPI and a visual equivalent of 490 PPI [1] - The traditional evaporation process used by competitors like Samsung and BOE has significant cost and efficiency drawbacks, with equipment costs being approximately double that of printing technology [4][11] - Printed OLED technology offers a material utilization rate of over 90%, significantly reducing raw material costs by nearly 40% compared to evaporation methods [11] Group 2: Market Dynamics - The introduction of printed OLED technology is expected to intensify competition with established players like Samsung and BOE, who have historically dominated the high-end display market [1][4] - TCL's new G8.6 generation printed OLED production line is designed to process approximately 22,500 glass substrates per month, aiming to accelerate the technology's market adoption [12] - The printed OLED technology is anticipated to expand into various high-value display applications, including mobile devices, potentially disrupting the current market share held by traditional OLED manufacturers [12][18] Group 3: Challenges and Considerations - Despite the advantages of printed OLED, challenges remain in achieving comparable power efficiency and yield rates to established evaporation technologies, particularly in high-end applications [15][17] - The industry still prioritizes display quality and stability, where evaporation technology currently holds a significant edge due to its ability to produce uniform and dense film layers [16] - Market entry barriers exist as existing products designed around evaporation screens may require significant redesign to accommodate printed OLED technology, posing a challenge for TCL in gaining traction with manufacturers [18]
印刷 OLED 屏幕正式量产,TCL 华星的 11 年开发历程
晚点LatePost· 2024-11-16 11:45
印刷 OLED 赛道上,TCL 华星甚至没有同行者。但他们知道,还有更高的山峰矗立在面前。 2024 年 6 月的一个深夜,TCL 华星 10 多位工程师守在武汉的屏幕模组车间。他们面前的产线上只有一块 孤零零的屏幕。接下来 3 个多小时,他们的目光与那块屏幕紧紧相连。 TCL 科技首席技术官、TCL 华星首席技术官闫晓林正式宣布,首支投产的印刷 OLED 屏幕进入量产阶 段。 TCL 华星首款量产印刷 OLED 4K 显示屏(21.6 吋) 印刷 OLED 最显著的优势就是节约材料,降低生产成本。蒸镀工艺中,绝大部分材料会残留在掩膜板上, 利用率甚至不到 30%,而印刷工艺能达到 95% 以上。但节省材料的背后,需要从头开发材料和设备,来 满足极致苛刻的技术要求:1 毫升的液体需要分成 10 亿滴,按照每秒滴下 4 万次的频率工作,每一滴都必 须精准无误,同时还要确保铺展、干燥后完全均匀。 焦虑和压力都在积聚,即将到来的那一刻,检验着他们过去 11 年努力的价值。 为了保证生产质量,车间的温度始终保持在 20 多度,几乎没有波动;工程师们穿着包裹严密的无尘服, 与每一台设备、每一道工序隔开。在这种环境待上 ...