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锂电智造与工艺“上新”
高工锂电· 2025-11-29 09:15
Core Insights - The global lithium battery equipment industry is experiencing a strong "order frenzy," with a shift from merely pursuing scale expansion to demanding "high safety, high reliability, high performance, and high value" from equipment manufacturers [1] Group 1: Industry Trends - The lithium battery industry is undergoing a digital transformation that requires breaking traditional frameworks, emphasizing software-defined production and ecological collaboration to overcome technical bottlenecks [4] - There is a significant reliance on imported battery testing equipment, which does not meet the diverse technological needs of domestic battery testing. Companies like Gongyuan Sanqian aim to provide advanced industrial X-ray solutions to achieve comprehensive coverage in the lithium battery sector and promote domestic substitution [5] Group 2: Technological Innovations - The complexity of the laser welding process necessitates precise control throughout the entire workflow to ensure the quality of power battery products [8] - The introduction of a lithium battery-specific version of pulsed green light from Gongda Laser can be widely applied in various battery manufacturing processes, offering advantages such as shorter wavelengths, higher material absorption rates, and improved cutting quality [9] - The use of ultrasonic cavitation technology addresses many challenges in traditional pulping processes by directly applying energy at the microscopic level to break down material agglomerates [12] - Resuo New Materials has achieved innovations in large-size, high-uniformity infrared heating systems that meet the demands of wide-width coating without the need for splicing [13] - The complexity and high difficulty of welding systems make them an "unstable factor" in automated production lines, prompting companies like Baichu Electronics to develop data-driven closed-loop control systems [16]
高工锂电年会直击⑧:设备端迎“订单潮”,智造工艺集体“上新”
高工锂电· 2025-11-22 09:12
Core Insights - The global lithium battery equipment industry is experiencing a strong surge in orders, with leading companies expected to sign and hold orders exceeding 30 billion yuan in the first half of 2025, representing a year-on-year growth of 70% to 80% [2] - The current expansion cycle emphasizes high safety, reliability, performance, and value, focusing on three main challenges: balancing scalability and flexibility, managing complexity and yield stability, and enhancing global responsiveness [2] Group 1: Industry Innovations and Trends - The 2025 High-Performance Lithium Battery Annual Conference featured key presentations from various companies, including Guoxuan High-Tech and Gongyuan Sanqian, discussing innovations in intelligent manufacturing and battery technology [1][3] - Guoxuan High-Tech proposed a "Three New" initiative for industry collaboration, focusing on exploring new equipment and technologies for quasi-solid, semi-solid, and solid-state batteries, sharing key processing technologies, and building an ecosystem for industrial AI detection and intelligent scheduling [7] - Gongyuan Sanqian aims to become a provider of advanced industrial X-ray solutions, with their X-ray detection equipment achieving significant speed improvements, reducing detection times for various battery types [12][13] Group 2: Technological Advancements - Jieput's presentation highlighted the application of laser welding process control technology in power batteries, emphasizing a comprehensive control approach throughout the welding process to ensure quality and efficiency [14][16] - Public Laser's COO discussed advancements in high-power fiber green light technology for lithium battery electrode cutting, showcasing its advantages over traditional methods in terms of precision and reduced thermal impact [19][21] - Zhongke Leishun introduced a new generation of lithium battery slurry preparation technology using high-energy ultrasonic cavitation dispersion, which significantly improves slurry stability and reduces contamination [22][25] Group 3: Efficiency and Sustainability - Leisuo New Materials presented their planar infrared drying technology, which offers significant energy savings and efficiency improvements in battery production, achieving a 50% reduction in energy consumption and a 40% increase in speed [28][31] - The company has delivered over 200 sets of planar infrared systems since 2022, demonstrating its commitment to sustainable production practices [32] - Bichu Electronics introduced a comprehensive IWM lithium welding solution that utilizes data-driven closed-loop control to enhance welding reliability and traceability, addressing common quality risks in battery production [33][36]
峰会回顾 | 6位行业大咖共议锂电全场景需求共振
高工锂电· 2025-06-29 10:09
Core Viewpoint - The lithium battery industry is experiencing rapid growth, but traditional drying technologies face significant challenges that hinder cost reduction and efficiency improvements [6]. Group 1: Industry Trends - The global lithium battery production capacity is continuously expanding, yet the drying technology bottleneck is becoming increasingly prominent [6]. - The traditional hot air drying process has three main pain points: low efficiency requiring nearly 100 meters of drying ovens, high energy consumption of one million kcal of fossil energy per hour, and high costs where drying energy consumption accounts for 15% of total battery production energy [6]. Group 2: Technological Innovations - Leisuo New Materials has developed a flat infrared system that overcomes industry bottlenecks by using infrared radiation for direct heating of electrode sheets, revolutionizing traditional heating methods [6]. - Xingheng Power has made breakthroughs in manganese-based materials, achieving a high energy recovery rate of 98.18% for lithium manganese oxide and reducing production costs for lithium iron phosphate [12]. - Kaluowide's pressure melting welding technology combines pressure and melting to achieve over 99.9% welding yield for ear and pole connections, significantly enhancing energy efficiency and addressing welding challenges [15]. - Times High-Tech's innovative solution for drying solid-state batteries involves using diode lasers for surface heating and multi-point temperature measurement, providing a low-cost and environmentally friendly alternative [16]. Group 3: Market Applications - The adoption of large-capacity models is accelerating the electrification process, with battery swapping models being preferred for long-distance logistics due to their efficiency in energy replenishment [10]. - The integration of CTB batteries by Qiyuan Chip Power enables a shared energy ecosystem, allowing for rapid energy replenishment in heavy-duty vehicles [7].
十八届高工锂电峰会直击②:全场景共振下,电池规则如何改写?
高工锂电· 2025-06-26 11:58
Core Viewpoint - The lithium battery industry is at a historical intersection of explosive demand across various scenarios and technological iterations, presenting new challenges for lithium battery technology [2][3]. Group 1: Industry Trends and Challenges - The penetration rate of electric heavy trucks is projected to exceed 20% by 2025, with battery swapping models capturing 35% of the market share in trunk logistics [3]. - Traditional manufacturing processes are facing efficiency bottlenecks, with energy-intensive drying processes consuming significant resources and contributing to high production costs [3][8]. - The demand for diverse technological routes is increasing due to scenario differentiation, with specific needs in logistics and small power applications driving innovation [3][12]. Group 2: Technological Innovations - Innovations such as flat infrared drying technology have reduced drying times by 40% and oven lengths by 30%, while achieving over 50% energy savings [9]. - The development of manganese-based materials has led to significant improvements in performance, with a cycle energy recovery rate exceeding 96% [17]. - The introduction of pressure welding technology has streamlined the ear welding process, achieving a welding time of just 1 second with a yield rate exceeding 99.9% [20]. Group 3: Market Dynamics and Future Directions - The electric heavy truck penetration rate is rapidly increasing, with a monthly average reaching 21.44% by 2025, despite a slight decline in the proportion of battery-swapped vehicles [12]. - The combination of charging and battery swapping is recommended for different operational scales, optimizing efficiency in logistics [13]. - The industry is moving towards high-capacity production lines, with demands for single-line capacities approaching 200ppm, necessitating advancements in equipment structure and drying processes [22].
从热风到红外,锂电极片干燥“换道提速”
高工锂电· 2025-06-22 07:00
Core Viewpoint - The article discusses the advancements in lithium battery manufacturing, particularly focusing on the transition to more efficient and environmentally friendly drying technologies, such as the new planar infrared drying system introduced by Leisuo New Materials, which aims to address energy consumption and space utilization issues in the production process [1][2][10]. Group 1: Industry Trends - Over the past five years, Chinese battery manufacturers have led the global market with a focus on speed and scale, significantly advancing the entire supply chain [1]. - As of 2024, the manufacturing landscape is shifting, with cell prices dropping to 0.3 yuan/Wh, and leading companies are accelerating their international expansion [1]. - The industry consensus emphasizes the need to overcome bottlenecks in the early stages of production, particularly in the processes of pulping, coating, and drying, under the dual constraints of energy conservation and rapid delivery [1]. Group 2: Technological Innovations - Leisuo New Materials is set to unveil its new high-efficiency coating drying technology, the planar infrared system, at the 18th High-Tech Lithium Battery Industry Summit [2]. - The new infrared drying technology is positioned as a primary process rather than a supplementary heat source, marking a significant advancement in lithium battery manufacturing [3]. - The core of this system is a graphene-coated infrared module that achieves over 80% infrared conversion efficiency at temperatures between 200°C and 300°C, allowing for more effective heating of coating materials [4]. Group 3: System Benefits - The planar infrared system offers a 30% reduction in drying oven volume, freeing up factory space and saving on construction investments [7]. - It can achieve over 50% energy savings by completely replacing traditional hot air systems, eliminating the need for thermal oil boilers and hot air ducts [14]. - The system also enhances production speed by over 40%, significantly increasing the capacity of production lines [14]. Group 4: Market Adaptation - The planar infrared system addresses challenges associated with overseas expansion, such as the need for large boiler systems and high carbon emissions from traditional hot air drying methods [10][11]. - The all-electric solution of the new system allows for flexible factory designs and aligns with global clean manufacturing trends by enabling the use of green electricity [12]. - The modular design of the system supports quick retrofitting of existing hot air ovens, facilitating a rapid transition to electric heating [12]. Group 5: Broader Implications - The integration of ultrasonic technology in the development of the infrared drying system enhances the overall efficiency and sustainability of lithium battery manufacturing [15][17]. - The current phase of transformation in lithium battery manufacturing emphasizes the importance of equipment efficiency and energy conservation as critical factors for competitiveness in the global market [18].