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“0.01毫米”壁垒是如何突破的?
Ren Min Ri Bao· 2025-08-20 05:21
Core Viewpoint - Shenyang Machine Tool Co., Ltd. has made significant advancements in high-end CNC machine tools, particularly in the development of five-axis linkage machines, which are crucial for precision manufacturing in various industries [3][4][5]. Group 1: Company Achievements - Shenyang Machine Tool has become the largest R&D and production base for mid-to-high-end CNC machine tools in China, evolving from historical machine tool factories established during the "First Five-Year Plan" [1]. - The company successfully established the "S test piece" five-axis machine tool testing method as an international standard in 2020, marking a significant milestone in China's metal cutting machine tool sector [3][4]. - In June 2023, Shenyang Machine Tool's high-precision gantry machining center achieved a positioning accuracy of 0.01 mm, surpassing industry standards [4][6]. Group 2: Technological Innovations - The company has focused on enhancing the foundational capabilities of machine tools, including improvements in guide rail technology and spindle speed, achieving spindle speeds of 6000 to 8000 RPM [6][7]. - Shenyang Machine Tool has developed a new type of precision displacement measuring device, the "time grating sensor," which offers high measurement accuracy and better environmental adaptability compared to traditional methods [7]. Group 3: Market Strategy - The company emphasizes customized R&D and scenario validation, particularly in the electric vehicle sector, where it has secured significant contracts exceeding 100 million yuan [8][9]. - Shenyang Machine Tool has established long-term partnerships with leading enterprises in various industries, providing comprehensive solutions that cover manufacturing needs from components to complete vehicles [8][9]. Group 4: Financial Performance - The company anticipates a net profit of 35 million to 45 million yuan for the first half of the year, indicating a turnaround from previous losses [11].
“0.01毫米”壁垒是如何突破的(加快建设制造强国·探访“一五”老厂)
Ren Min Ri Bao· 2025-08-19 22:46
Core Viewpoint - The article highlights the advancements and breakthroughs made by Shenyang Machine Tool Group in high-end CNC machine tools, particularly in five-axis linkage technology, which is crucial for precision manufacturing in various industries [2][6][19]. Group 1: Company Overview - Shenyang Machine Tool Group, evolved from the first three machine tool factories established during the "First Five-Year Plan," is currently the largest R&D and production base for mid-to-high-end CNC machine tools in China [2]. - The company has a history of over 70 years and is committed to tackling high-end machine tool challenges, providing valuable insights into the industry [2]. Group 2: Technological Breakthroughs - The five-axis linkage machine tool is described as the "pearl" of industrial machinery, essential for complex precision parts manufacturing, which was previously a bottleneck for Chinese manufacturing [3][6]. - In 2020, China successfully established the "S specimen" five-axis machine tool testing method as an international standard, marking a significant achievement in the field of metal cutting machine tools [7]. - Shenyang Machine Tool has conducted over 2,000 experiments on the "S specimen," providing crucial data for the successful application of this international standard [7]. Group 3: Product Development and Innovation - The company has developed high-precision gantry machining centers that meet the industry standard of 0.01 mm precision, which is critical for manufacturing high-end machine tools [8]. - Shenyang Machine Tool has made significant advancements in core components, such as guide rails and spindle speeds, enhancing the stability and efficiency of machine tools [10][11]. - The introduction of the "time measurement space" technology for precision displacement measurement has allowed the company to overcome previous foreign monopolies in this area [14]. Group 4: Market Strategy and Applications - The company focuses on customized R&D and scenario validation, particularly in the new energy vehicle sector, where it has developed specialized solutions that significantly improve processing efficiency [15][16]. - Shenyang Machine Tool has established long-term partnerships with leading enterprises in various industries, providing comprehensive solutions that cover the entire manufacturing process [16][17]. Group 5: Financial Performance and Future Outlook - The company anticipates a net profit of 35 million to 45 million yuan in the first half of the year, indicating a turnaround from previous losses [19]. - The leadership emphasizes the importance of developing high-end CNC machine tools as a core business, aiming to build a world-class high-end machine tool equipment group [19].
通用技术沈阳机床已成为我国最大的中高端数控机床研发生产基地 “0.01毫米”壁垒是如何突破的(加快建设制造强国·探访“一五”老厂)
Ren Min Ri Bao· 2025-08-19 22:09
机床,制造机器的机器,被称作"工业母机",影响着制造的精度与效率。小到螺丝钉、大到远洋邮轮的 制造,都离不开它。 由"一五"期间的沈阳第一、第二、第三机床厂发展演变而来,通用技术集团沈阳机床股份有限公司(以 下简称"沈阳机床")是目前我国最大的中高端数控机床研发生产基地。 走过70多年,沈阳机床矢志攻关高端机床,其突围历程给人不少启示。 突破0.01毫米 攻克五轴联动机床 五轴联动机床,被喻为工业皇冠上最亮也是最难的"明珠"。这一高端精密机床,一度制约着中国制造。 五轴联动,要求机床能同时控制三个直线轴及两个旋转轴,实现空间复杂曲面加工。 难在哪?比如,五轴联动下,刀具路径不再是简单的直线或圆弧,而是复杂的空间曲线,机床每秒需进 行上万次的空间轨迹计算。 有何用?生活中,像曲面玻璃模具等异形零部件,使用三轴或四轴联动机床,以"固定姿态+分步加 工"方式切削,往往存在误差,只有五轴联动才能实时调整姿态,一次性满足所有要求。 "对不少复杂精密零件而言,五轴联动加工是唯一解决方案。在一定意义上看,五轴联动机床决定了一 个国家在高端领域的制造自主权。"通用技术沈阳机床总经理、党委副书记徐永明说。 如今,我们突破了吗? ...
探访中国机床产业高端化之路
Core Viewpoint - The article highlights the transformation of Shenyang Machine Tool Co., Ltd. as a symbol of the broader evolution within China's machine tool industry, moving from a state of being "large but not strong" to achieving self-sufficiency in high-end manufacturing [2][3]. Group 1: Company Transformation - Shenyang Machine Tool, established from the merger of three major machine tool factories, has provided over 1 million machine tools globally, accounting for one in every twelve machine tools produced in China [3]. - The company faced severe financial difficulties starting in 2013, leading to bankruptcy restructuring in 2019, which was supported by significant investment from China General Technology Group [3]. - Post-restructuring, Shenyang Machine Tool has focused on innovation in smart manufacturing, green manufacturing, high-end manufacturing, and efficiency transformation [3][4]. Group 2: Product Development - The high-precision gantry machining center, developed by a young team within 18 months, showcases advancements in technology, achieving domestic leadership and international standards in precision and structure [4]. - Shenyang Machine Tool has received numerous accolades, including over 20 first sets of products approved by Liaoning Province and multiple technology progress awards, reflecting its commitment to innovation [5]. - The company has supplied 165 high-end machine tools to key national sectors, with contracts in strategic emerging industries making up 30% of its business [5]. Group 3: Industry Trends - The machine tool industry is expected to see several technological trends in the next 2-3 years, including breakthroughs in processing precision and enhanced capabilities for complex structural parts [6]. - Innovations in special processing technologies for hard materials and the integration of smart manufacturing technologies are anticipated to drive the industry's evolution [6]. - The integration of information technology with machine tool technology is becoming increasingly important, positioning high-end CNC machine tools as key carriers for new technology applications [6]. Group 4: Future Directions - Shenyang Machine Tool aims to focus on core business development, enhance specialization, and leverage resources to overcome high-end CNC machine tool challenges [7]. - The company emphasizes the dual drive of technological advancement and quality service to meet national strategies and market demands [7]. - Collaborative innovation and open cooperation are seen as essential for achieving the goal of becoming a world-class high-end machine tool equipment enterprise [7].
沈阳机床攻坚“制器之器” 国产工业母机冲刺高端化
Core Insights - The rapid development of new energy vehicles has led to increased orders and repeat purchases for industrial mother machines from automotive manufacturers [1] - Industrial mother machines are crucial for new industrialization, with high-end product production capabilities directly impacting the manufacturing level of high-end equipment in the country [1][2] - The production of industrial mother machines requires high precision and stability, with many components undergoing extensive manual refinement to ensure quality [2] Industry Overview - The industrial mother machine industry has seen overall technological improvements since the launch of the National Medium- and Long-Term Science and Technology Development Plan [3] - The market share of high-end products like five-axis linkage machining centers and CNC systems has increased from nearly zero to around 30% [3] - The import value of machine tool products in China decreased by 5.6% year-on-year to 2.37 billion yuan, while export value increased by 5.9% to 5.32 billion yuan in the first quarter of 2025 [3] Technological Development - High-end industrial mother machines are essential for national industrial development, serving as a foundation for the industrial chain and a driver for technological innovation [2] - The precision level of industrial mother machines must exceed that of the processed parts by one to two orders of magnitude, indicating a need for continuous optimization and iteration [3][5] - The industry is experiencing a transition from micron-level to sub-micron and nanometer-level precision, driven by breakthroughs in key technologies [5] Company Initiatives - Shenyang Machine Tool plans to invest over 1 billion yuan from 2021 to 2027 to enhance manufacturing capabilities and digital transformation [4] - The company has implemented a "three-step" strategy and "five principles" for production automation, flexible manufacturing systems, and digital management [4] - Shenyang Machine Tool's high-precision gantry machining center is set to achieve industrialization by 2025, showcasing significant advancements in precision and efficiency [5]