3D打印钛合金

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刷新世界纪录!中国新型3D打印技术制造“全能”抗疲劳钛合金
Zhong Guo Xin Wen Wang· 2025-08-29 08:29
Core Insights - A new type of 3D printing technology has been developed by the research team at the Chinese Academy of Sciences, which produces a titanium alloy material known for its "universal" fatigue resistance, setting a new world record for metal materials' fatigue resistance [1][3]. Group 1: Research and Development - The research team, led by Zhang Zhefeng and Zhang Zhenjun, has successfully created a post-processing technique for 3D printing that addresses significant obstacles in high-end applications [1][3]. - The new process, named Net-AM preparation (NAMP), allows for precise control over the internal structure and defects of the material, resulting in a titanium alloy (Ti-6Al-4V) that eliminates micro-voids and coarse structures, both of which contribute to fatigue [3][5]. Group 2: Material Properties - The "universal" fatigue resistance refers to the material's unprecedented ability to withstand repeated stress without damage under various stress ratio conditions [3][5]. - Experimental data indicates that the new titanium alloy exhibits superior fatigue strength compared to all other metal materials across different stress ratios [5]. Group 3: Application Potential - The ability to manufacture complex, lightweight metal parts through 3D printing is particularly attractive for next-generation aircraft and spacecraft, which require weight reduction and integration [3][4]. - Traditional titanium alloys often perform well only under specific stress ratios, making it challenging to create a material that can perform optimally across all conditions [4].
没想到,中国又一技术遥遥领先
Sou Hu Cai Jing· 2025-06-25 14:11
Core Insights - China's 3D printing titanium alloy technology has positioned the country as a global leader, surpassing the United States and Japan in the manufacturing sector [1][2] - This breakthrough not only alters global manufacturing rules but also significantly changes the international competitive landscape [2] Group 1: Technological Breakthrough - The traditional manufacturing methods for titanium alloys are inefficient, taking nearly two years to produce components with less than 10% material utilization [2] - The team led by Academician Wang Huaming has developed a 3D printing method that drastically reduces production time and increases material utilization by tenfold, making the process much simpler [2][4] Group 2: Military Applications - The new technology has been primarily applied in China's military sector, enhancing the production efficiency of key military equipment like the Y-20 and J-20 aircraft [4] - For instance, the production time for the Y-20 wing has been reduced from two years to just 55 days, significantly improving manufacturing efficiency [4] Group 3: Civilian Applications - The 3D printing titanium alloy technology has made titanium more accessible, halving its price and allowing its use in consumer products like foldable smartphones and automotive structures [7] - Companies like Honor and BYD are utilizing this technology to enhance product durability and reduce weight, leading to lower fuel consumption and improved safety [7] Group 4: Environmental Impact - The technology also contributes to environmental sustainability, with new waste recycling processes developed by Hong Kong Polytechnic University significantly increasing titanium waste recovery rates and reducing production pollution [9] - Compared to the high-pollution manufacturing methods in Europe and the U.S., China's approach achieves both environmental and economic benefits [9] Group 5: Overall Impact - The advancements in 3D printing titanium alloy technology represent a significant leap for China, allowing it to surpass the U.S. and Japan in high-end manufacturing and technology [11]
谁也没想到,中国又打出一“王炸”世界遥遥领先
Sou Hu Cai Jing· 2025-06-23 14:54
Core Viewpoint - China's advancement in 3D printing titanium alloy technology has significantly outpaced the US and Japan, revolutionizing high-end manufacturing and military equipment production [1][10]. Group 1: Technology and Manufacturing Efficiency - Traditional manufacturing of titanium alloys is time-consuming and inefficient, with material utilization rates below 10% [3]. - The new 3D printing method developed by Wang Huaming's team has reduced production time from years to months and increased material utilization by tenfold [3][5]. - The production of military aircraft components, such as the Y-20's wings, has seen efficiency improvements, reducing production time from two years to just 55 days [5]. Group 2: Impact on Military and Civilian Applications - The 3D printing technology is being utilized in key military equipment, enhancing the speed of upgrades and reducing costs [5][11]. - Civilian applications include the use of titanium alloys in consumer electronics, such as foldable smartphones, and automotive structures, leading to lighter vehicles and reduced fuel consumption [6][8]. - Medical applications, including artificial joints and dental implants, benefit from increased precision and lower costs due to this technology [8]. Group 3: Environmental and Economic Implications - The new technology has improved waste recycling rates for titanium alloys, significantly reducing production pollution and surpassing Western environmental standards [8]. - Companies like Plutonic and AVIC are expanding production capabilities, indicating a robust supply chain for 3D printing and titanium alloy materials in China [10]. - The potential for exporting this technology and setting international standards positions China favorably in the global market [10][11]. Group 4: Competitive Landscape - The US military faces challenges with rigid certification processes, leading to delays in equipment readiness [10]. - Japan struggles with high costs and supply chain limitations, making it difficult to catch up with China's advancements [10]. - China's comprehensive industrial upgrade signifies a shift from low-end manufacturing to high-end production, altering the competitive dynamics in the global industry [11].